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  6. [Case Study] Improvement of Maintenance for Automotive Component Cutting Molds

[Case Study] Improvement of Maintenance for Automotive Component Cutting Molds

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last updated:Jan 12, 2023

ローム・メカテック
ローム・メカテック
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We will introduce a case that solved the customer's issue of poor maintenance of molds used for current matching production!

Our company utilizes the precision mold processing technology cultivated in the manufacturing of precision molds for semiconductors to design and manufacture molds that can maintain a certain level of accuracy even when punches and dies are replaced as consumables. For molds in fields other than semiconductors, we can also provide proposals based on the know-how gained in the semiconductor industry, so if you have any issues with molds, please feel free to contact us. This time, we would like to introduce a case where we solved a customer's problem regarding a mold with poor maintainability due to its current matching production. 【Problem】 Poor maintainability of molds produced with current matching - In molds produced with current matching for punches and dies, even if one wants to replace either the punch or the die, they must purchase both the punch and die as a set. - It sometimes requires sending the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. 【Solution】 Improved maintainability through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them at the customer's site without current matching when either the punch or die wears out.

    Mold DesignProcessing Contract
解決事例?車載かっと型.png

[Case Study] Improvement of Maintenance for Automotive Component Cutting Molds

解決事例?車載かっと型.png
解決事例?車載かっと型.png
  • Related Link - https://www.rohm-mechatech.co.jp/

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basic information

【Trim Forming Die Features】 ■ We respond to forming, which is said to be difficult to shape, with years of experience and know-how. ■ Die design tailored to your existing equipment. ■ We can also propose equipment along with the die.

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[Case Study] Improvement of Maintainability for Automotive Component Cutting Molds

[Case Study] Improvement of Maintainability for Automotive Component Cutting Molds

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[Introduction of Case Studies for Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

  • Product news

Using precision mold processing technology, it is possible to design and manufacture molds that maintain a certain level of accuracy even when punches and dies are individually replaced. For molds in fields other than semiconductors, we can offer proposals based on the know-how cultivated in the semiconductor industry. If you have any concerns, please feel free to contact us. This time, we would like to introduce a case where we solved the issues of a customer who was struggling with poor maintenance of molds made with current matching production. **Issue** Poor maintenance of molds made with current matching production - With molds produced using current matching for punches and dies, if either the punch or die needs to be replaced, both must be purchased as a set. - It was also common to have to send the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. **Solution** Improved maintenance through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them individually at the customer's site without the need for current matching when either the punch or die wore out. For more details on this case, please contact us or download our catalog for confirmation.

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[Introduction of Case Studies on Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

  • Product news

Using precision mold processing technology, it is possible to design and manufacture molds that maintain a certain level of accuracy even when punches and dies are individually replaced. For molds in fields other than semiconductors, we can offer proposals based on the know-how cultivated in the semiconductor industry. If you have any concerns, please feel free to contact us. This time, we would like to introduce a case where we solved the issues of a customer who was struggling with poor maintenance of molds made through current matching production. 【Issue】 Poor maintenance of molds made through current matching production - In molds produced through current matching, if either the punch or die needs to be replaced, both the punch and die must be purchased as a set. - It was often necessary to send the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. 【Solution】 Improved maintenance through appropriate clearance design + precision processing technology - By providing clearance between the punch and die and finishing them with micron-level precision, it became possible to replace them individually at the customer's site without the need for current matching. For more details on this case, please contact us or download the catalog for confirmation.

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[Introduction of Case Studies on Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

  • Product news

Using precision mold processing technology, it is possible to design and manufacture molds that maintain a certain level of accuracy even when punches and dies are individually replaced. For molds in fields other than semiconductors, we can offer proposals based on the know-how cultivated in the semiconductor industry. If you have any concerns, please feel free to contact us. This time, we would like to introduce a case where we solved the issues of a customer who was struggling with poor maintenance of molds made through current matching production. **Challenge** Poor maintenance of molds made through current matching production - In molds produced through current matching, if either the punch or die needs to be replaced, both the punch and die must be purchased as a set. - There were instances where the entire mold had to be sent back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. **Solution** Improved maintenance through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them individually at the customer's site without current matching when either the punch or die wore out. For more details on this case, please contact us or download the catalog for confirmation.

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[Introduction of Case Studies on Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

  • Product news

Using precision mold processing technology, it is possible to design and manufacture molds that maintain a certain level of accuracy even when punches and dies are individually replaced. For molds in fields other than semiconductors, we can offer proposals based on the know-how cultivated in the semiconductor industry. If you have any concerns, please feel free to contact us. This time, we would like to introduce a case where we solved the issues faced by a customer who was struggling with poor maintenance of molds made through current matching production. **Challenge** Poor maintenance of molds made through current matching production - In molds produced with current matching for punches and dies, if either the punch or die needs to be replaced, the entire set of punch and die must be purchased together. - It was sometimes necessary to send the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. **Solution** Improved maintenance through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace the worn-out punch and die at the customer's site without the need for current matching. For more details on this case, please contact us or download the catalog for confirmation.

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ローム・メカテック

ローム・メカテック

Machine elements and parts

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The products made by Rohm Mechatronics are the foundational components for semiconductor manufacturing.

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