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  4. [Case Study] Sludge Recovery of "Grinding Process" Coolant Liquid / Success Case (Company N)
CATALOG
  • Dec 17, 2024
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Dec 17, 2024

[Case Study] Sludge Recovery of "Grinding Process" Coolant Liquid / Success Case (Company N)

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This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues that may arise. We hope this serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "We are dissatisfied with the durability and filtration accuracy of the product we are currently using!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(カタログ表紙)FINE MAG(Kタイプ).jpg

Optimal for grinding processing" Sludge recovery device "FINE MAG/K type

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)FINE MAG(KSタイプ).jpg

Optimal for Cutting Processing" Sludge Recovery Device "FINE MAG/KS

Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)FINE MAG(KSタイプ)シェービング加工向け.jpg

Optimal for Gear Processing" Sludge Recovery Device "FINE MAG/KS

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)FINE MAG(UKタイプ).jpg

Optimal for ultra-hard grinding processing" Sludge recovery device "FINE MAG/UK

Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(8)

[Case Study] Grinding Process / Coolant Sludge Recovery Case (▲Low Filtration Accuracy!)

[Case Study] Grinding Process / Coolant Sludge Recovery Case (▲Low Filtration Accuracy!)

TECHNICAL
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  • Catalog download

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[Case Study] Grinding Process / Coolant Sludge Recovery Case (▲ Frequent Issues Occur!)

[Case Study] Grinding Process / Coolant Sludge Recovery Case (▲ Frequent Issues Occur!)

TECHNICAL
  • E-book viewing
  • Catalog download

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[Case Study] Grinding Process / Coolant Sludge Recovery Case (▲High Oil Content in Iron Powder!)

[Case Study] Grinding Process / Coolant Sludge Recovery Case (▲High Oil Content in Iron Powder!)

TECHNICAL
  • E-book viewing
  • Catalog download

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【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

【Product Catalog】 (Grinding Processing) Magnetic Type / Coolant Liquid Sludge Recovery Device "FINE MAG/K"

PRODUCT
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  • Catalog download

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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

PRODUCT
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  • Catalog download

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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

PRODUCT
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  • Catalog download

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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

PRODUCT
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[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

PRODUCT
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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

  • NEW
  • COMPANY

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 09, 2025

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External diameter finishing with 'external diameter film polishing'

  • NEW
  • PRODUCT

This is an introduction to "outer diameter film polishing," which is used for ultra-finish machining of various shaft-type workpieces. - Wouldn't you like to achieve ultra-finish machining more easily, safely, and with less variation? Please take a look at what film polishing is, along with related products and catalogs!

Sep 08, 2025

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【Casting Prototype Metal Cracking】We repair cracks in metal products without applying heat.

  • NEW
  • PRODUCT

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 08, 2025

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Exhibition Invitation

[Live demo available] We will debut an outdoor transportable AMR at INNOVATION EXPO 2025.

  • NEW
  • COMPANY

We are pleased to announce that Tokyo Machine Works Co., Ltd. will be exhibiting at the "INNOVATION EXPO 2025" to be held at Tokyo Big Sight from September 10 (Wednesday) to September 12 (Friday), 2025. 【Exhibited Equipment】 - 1-ton portable autonomous mobile robot (AMR) - 2-ton portable unmanned transport vehicle (AGV) - Shutter-equipped unmanned transport vehicle - Autonomous cleaning robot, etc. 【Booth Number】 - 6-405 You will have the opportunity to see each machine up close, including demonstrations that link the equipment together. We sincerely look forward to your visit during this event. Please note that pre-registration (free of charge) is required to attend the exhibition, so we kindly ask you to register using the link below. https://www.logistech-online.com/jp/registration.php?exhibitor=EX000072 If you would like an invitation, please request it through our contact form.

Sep 08, 2025

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Inside the casing

Added Windows 11 IoT Enterprise LTSC 2024 to the BTO menu of the industrial computer "MR4310 series."

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  • PRODUCT

Contec has added a BTO menu for the Windows 11-based embedded OS - Windows 11 IoT Enterprise LTSC 2024 to its industrial computer "MR4310 series" and has started accepting orders.

Sep 08, 2025

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