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  4. [Capacitor Manufacturing] Ceramic / Recovery Case Magnet Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
CATALOG
  • Dec 26, 2024
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Dec 26, 2024

[Capacitor Manufacturing] Ceramic / Recovery Case Magnet Type Magnetic Separator "MAG PICKERⓇ / Wet Type"

サノテック サノテック
【New Application】Introducing a case where ceramic deposition was reduced and piping blockage was improved in the manufacturing of multilayer ceramic capacitors (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition occurring in the pipes during the post-processing of laminated waste and scrap is reduced. - Approximately 30% recovery of non-magnetic ceramics along with magnetic materials. - Decrease in the concentration of non-magnetic materials in the liquid. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in the pipes causing blockages, etc. 4. Results After Implementation ◎ Reduction in repair costs for pipe cleaning and replacement, which had amounted to several million yen annually. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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(製品画像)Magpicker湿式タイプ C社事例 02.jpg

Removal of Ceramic Deposits: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study on reducing ceramic deposition in multilayer ceramic capacitor manufacturing and improving pipe clogging (MAG PICKER / Wet Type).

1. Overview In the manufacturing process of multilayer ceramic capacitors, reduce the ceramic accumulation in the piping that occurs during the post-processing of laminated waste and scrap. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases, reducing the frequency of piping blockages and sediment tank cleaning. 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic accumulates in the piping in a short period, causing blockages. ▲ Significant costs are incurred for cleaning the piping and sediment tanks, etc. 4. Results After Implementation ◎ Repair costs for cleaning the piping and replacing pipes, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation unit" can be arranged.

  • Separation device
  • Ceramics
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ B社事例 02.jpg

Removal of Metal Micropowder: MAGPICKER / Removal and Recovery Case Studies

We will introduce a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (MAG PICKER / wet method).

1. Overview Since the target atomized metal powder is a magnetic material, a recovery method using magnets is being considered. - Achieved a recovery rate close to the target value using a permanent magnet drum-type magnetic separator. - Utilized a permanent magnet drum-type magnetic separator as a secondary recovery device for the cyclone separator. 2. Target Industry Metal powder manufacturing industry, and others (industries related to metal powder), etc. 3. Target Issues ▲ In the water atomization method, after recovering mixed particles in the liquid using a cyclone separator, wastewater treatment becomes necessary. ▲ With the expected growth in demand for smartphones, IoT, electric vehicles, etc., improving the recovery yield of metal powders is becoming increasingly important, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, it has become possible to recover 98% of the residuals from wastewater that was previously treated as waste. ◎ Since it can significantly reduce the amount of metal powder residue in wastewater, cost reduction effects for wastewater treatment can be expected. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation machine" can be arranged.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ D社事例 01.jpg

Removal of arsenic in sludge: MAGPICKER / Removal and recovery case study

Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standard levels (MAG PICKER / wet method).

1. Overview A new technology utilizing a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction work, etc. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator - Removal of arsenic to below environmental standards, safely utilizing the treated sludge 2. Target Industries General contractors, industrial waste disposal industry, and other companies related to soil purification, etc. 3. Target Issues ▲ Contaminated sludge and sediment require appropriate disposal ▲ Cost concerns and pressure on managed disposal sites, etc. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%) ◎ Treated sludge can be safely utilized, etc. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement.

  • Separation device
  • Filtration Equipment
  • Metal detection and detection equipment

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(製品画像)Magpicker湿式タイプ A社事例 02.jpg

Removal of Magnetic Micropowder: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).

1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste production using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing the fine powdering due to high performance. ☆ Please download the "catalog" to check the specifications. ★ Rental of "evaluation units" is adjustable.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)クーラントタンクユニット 製作事例 02.jpg

[Case Studies] Coolant Tank Unit - Case Studies

The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate."

Seven examples with different usage conditions are presented, clearly indicating the manufacturing configuration suitable for each condition, along with the points of effectiveness. <Example of Usage Conditions> ◆ Usage Conditions - Processing Machine: Cylindrical Grinding Machine - Processed Parts: Automotive Parts - Material: SCM Material - Coolant Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator, Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, Two Chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Points of Effectiveness) With an oval-shaped tank, circulating the coolant within the tank reduces cleaning work. ★ For details, please check the "Catalog."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)クーラント処理装置総合カタログ 20240701-01.jpg

[Product Catalog Collection] Information on the "Coolant Treatment Equipment Comprehensive Catalog"

Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!

1. "Magnet Separator" - We provide optimal products based on usage conditions such as grinding, cutting, shaving, and gear processing. 2. "Cyclone Separator" - High-performance, energy-saving "Cyclone Separator" (foam prevention function can be added). 3. "Paper Filter" - Removes impurities such as grinding sludge and abrasives using the "Paper Filter" (can be used for both magnetic and non-magnetic materials). 4. "Filtration Conveyor" - A conveyor equipped with the function to "remove/filter" sludge and chips from the processing fluid. 5. "Level Gauge" - Choose according to the machine used, including stroke range, detection method, and detection position. 6. "Oil-Water Separator" (Disc Skimmer) - Recovers oil floating on the coolant tank's liquid surface. 7. "Chip Processing Related Equipment" - Supports factory environment improvement, reduction of industrial waste, and recycling. ★ For more details, please refer to the "Comprehensive Catalog."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(6)

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

TECHNICAL
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[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

PRODUCT
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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

TECHNICAL
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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

TECHNICAL
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[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

TECHNICAL
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Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

CATALOG
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To thrive in the era of soaring cocoa prices, trust Samak for the development of cluster products!

  • NEW
  • PRODUCT

To everyone who wants to develop new chocolate products without worrying about the soaring cocoa prices. Cluster products that enhance texture, aroma, and appearance while reducing the amount of chocolate used, adding value to the products. We offer three types of cluster manufacturing equipment that can be selected according to your application and goals. We can propose the most suitable equipment based on your objectives. 1) K&S / GFT | One-bite snack & cereal bar molding machine 2) Trkino / Nuts-i | High-end depositor that can deposit ingredients like nuts together 3) Wolf / PORTIOMAT – CLUSTER FORMING | Cluster former equipped with innovative technology

May 04, 2026

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Pacific Avenue Capital Partners has begun exclusive negotiations to acquire Amcor's European waste container business "ESE World."

  • NEW
  • COMPANY

Los Angeles (California, USA) / Paris (France), May 4, 2026 - (JCN Newswire) - Pacific Avenue Capital Partners, a global private equity firm focused on corporate carve-outs and other complex transactions in the mid-market, announced today that its affiliate has entered into exclusive negotiations to acquire ESE World (hereinafter "ESE") from Amcor, one of the world's leading packaging companies. With the support of Pacific Avenue, ESE will focus on responding to customer needs while implementing multiple growth initiatives related to operational improvements, regional expansion, and strategic add-on acquisitions. Pacific Avenue plans to work closely with ESE's existing management team to drive these initiatives and accelerate the company's next phase of growth.

May 04, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

  • NEW
  • PRODUCT

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

May 01, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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  • CATALOG

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

May 01, 2026

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Micro Mist Spray Dryer MDL-050(C)M

Spray drying contract and testing now accepting applications.

  • NEW
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***Contract Processing Now Accepting Orders*** We can accommodate small lots and a variety of sample tests, including spray drying with organic solvents. Please feel free to contact us. ----Example of a Prototype Schedule---- 9:30 Pre-test Meeting 10:00 Spray Drying Test Starts 12:00 Lunch Break 13:00 Spray Drying Test Resumes 16:00 Post-test Meeting

May 01, 2026

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