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  4. Automation of Quality Control: Creating New Value in Manufacturing Sites with Real-Time SPC
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  • Feb 21, 2025
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Feb 21, 2025

Automation of Quality Control: Creating New Value in Manufacturing Sites with Real-Time SPC

Minitab Minitab
"Quality management is shifting from people to systems" — Traditionally, in manufacturing sites, the creation of control charts, detection of anomalies, and reporting were handled by people. However, this method posed risks of delayed discovery and response to anomalies, becoming a challenge in quality management. In recent years, more companies have been adopting systems that automate these processes, monitor and detect anomalies in real-time, and report them immediately. In this webinar, we will introduce the "RT-SPC Solution," which monitors products in real-time and prevents defective products from leaking, focusing on the following points in comparison to traditional methods: - What is the basic mechanism of control charts? - The benefits brought by real-time monitoring - The mechanism for achieving continuous improvement We will propose ways to elevate quality management in manufacturing sites to the next level through RT-SPC.
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Automation of Quality Management: Creating New Value in Manufacturing Sites with Real-Time SPC

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Statistical Process Control Software "Real-Time SPC"

Utilization of solutions for data measurement and tracking management! Statistical process control software that achieves optimal performance across a wide range of product lines and the entire manufacturing process.

The statistical engineering management software "Real-Time SPC" is a product that enables rapid monitoring of quality and processes, from surveillance to response and provision. This product is equipped with all the features necessary for customized issue identification alerts, access to visual process monitoring functions, and easy data setup and collection, all within a single integrated analytical ecosystem. Additionally, it is designed to meet the needs of any role, whether the user is an engineer, field personnel, business manager, or executive. 【Solutions to these concerns】 ■ Monitoring operational status under circumstances where immediate access to data is not possible can be stressful and lead to wasted time. ■ A single solution is needed to alleviate the burden on all personnel involved, including process engineers, factory supervisors, and field workers. ■ We want to reduce the time required to identify the root causes of problems. *For more details, please download the PDF or feel free to contact us.

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Statistical analysis software "Minitab"

Data analysis and predictive modeling! It is a statistical analysis software that enables excellent results and data-driven decision-making. A free trial is also available!

The statistical analysis software 'Minitab' is a powerful statistical tool that anyone can use. Predictive analysis utilizing advanced forecasting algorithms and tools such as CART, Random Forests, TreeNet, and MARS provides better results than conventional regression approaches. By leveraging this powerful module, you can make informed decisions based on a deep understanding of complex datasets, leading to excellent outcomes and data-driven decision-making. 【Solutions to some of these concerns】 ■ Missing data points in observational datasets weaken the statistical power derived from the data, resulting in shallow insights. ■ Common data analysis methods typically prioritize strong indicators, often overlooking valuable insights provided by less powerful indicators, which can lead to an incomplete understanding of the data. *For more details, please download the PDF or feel free to contact us.

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Case studies of the statistical analysis software "Minitab" in the packaging and logistics field.

50% reduction in overfilling! Optimize your packaging process with the statistical analysis software "Minitab" and achieve significant savings! A free trial is also available!

For improving the bagging process, the statistical analysis software Minitab is recommended. If the management of filling amounts is lax, it can lead to significant cost increases due to material waste from overfilling, and if underfilled, it can result in regulatory violations and damage to brand reputation. For example, in a case involving packaged candy, Minitab was used to reduce overfilling by more than 50%. This resulted in savings of over $1.2 million (approximately 180 million yen) in material costs annually. This achievement is due to the suppression of process variation and optimization of filling weight based on statistical analysis. Minitab is a powerful statistical analysis software that helps reduce waste while complying with government regulations and improving profits. It is particularly recommended for companies with packaging processes and has a strong track record. ■ Key Points Challenge: Increased costs from overfilling and risk of regulatory violations from underfilling. Case: A packaged candy company reduced overfilling by over 50%. Results: Saved over $1.2 million in material costs annually. Recommendation: Processes can be optimized with the statistical analysis software Minitab. *For more details, please download the PDF or feel free to contact us.

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Challenges in the automotive manufacturing industry that Minitab can solve.

The automotive industry solves challenges and analyzes data! Supporting the development of safe and efficient vehicles.

Currently, the automotive manufacturing industry is facing many unique challenges. New technologies such as artificial intelligence (AI), 5G, and computer vision are being integrated into already advanced manufacturing processes. Additionally, new regulations regarding standards require rapid and efficient responses. Process optimization, supply chain flexibility, and emission reduction are becoming more important than ever. Minitab has been helping automotive manufacturers respond to industry changes for over 50 years. Through a global team and local support around the world, Minitab has a deep understanding of global trends and region-specific challenges. *For more details, please refer to the PDF. Feel free to contact us for more information.*

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About the certainty and reliability of 95/95.

Demonstrating reliability standards is an important benchmark in the medical device industry!

You may have seen numbers such as 90/80 reliability, 95/95 reliability, 95/99 reliability, and 99/99 reliability. In the context of certainty and reliability, the first number represents certainty, and the second number represents the degree of reliability. For example, if a process achieves 95/95 certainty and reliability, it indicates that you can be 95% confident that 95% of the units in the population are good. *For detailed content of the article, you can view it in the PDF. Please feel free to contact us for more information.

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Enhancing pharmaceutical production with machine learning models.

Investigate the yield process in detail using multiple machine learning models and identify key parameters!

Takeda Pharmaceutical Company Limited (Headquarters: Tokyo) is a global research and development-based biopharmaceutical company with a mission to create "a healthier and brighter future" for people around the world, always putting patients at the center of its focus. For over 230 years since its founding, the company has earnestly worked on creating innovative pharmaceuticals and treatment methods, anchored by an unwavering fundamental spirit of management. Takeda has a long-standing relationship with our company, using analysis to solve production issues, identifying and implementing opportunities for improvement, and planning appropriate experiments to achieve process improvements with minimal supervision. *For detailed content of the article, please refer to the PDF. For more information, feel free to contact us.*

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Minitab Inc. Company Profile

Make all decisions accurately! Strengthen your business with reliable analytical solutions.

Our mission is to make better data-driven decisions and to enhance excellence and innovation, as well as to promote excellence and innovation. We aim to improve performance, drive innovation, and provide high-quality products and services. With a rich history, we strive to help organizations achieve operational efficiency and outstanding performance. Additionally, built on a solid foundation of years of expertise, we consistently evolve to meet our customers' needs, spanning various industries, sizes, and regions. 【Products Offered (Partial)】 ■Minitab Connect ■Minitab ■SPM ■Minitab Model Ops ■Minitab Workspace *For more details, please download the PDF or feel free to contact us.

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Related catalog(2)

Introduction to Minitab (a data analysis, statistics, and process improvement tool)

Introduction to Minitab (a data analysis, statistics, and process improvement tool)

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The importance of real-time data analysis and anomaly detection.

The importance of real-time data analysis and anomaly detection.

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Hotron Group Case Page

[Case Study] Hotron pursues sensor technology and creates products that generate safe and comfortable living spaces. We would like to introduce Hotron products that support people's lives throughout the city.

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We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. Many implementation examples are also presented, so please take a look at the case study page.

May 07, 2026

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Capacity Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Parking space management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, enabling efficient parking lot operations. For large parking lots, we recommend the "Floor Management Method" and "Block Management Method," which focus on cost reduction. Sensors are installed at regular intervals to count and manage the number of passing vehicles. This method offers the advantages of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 For smaller facilities, we recommend the "Parking Space Management Method," where sensors are installed in each parking space to display availability with high accuracy. By providing reliable occupancy information, this method helps reduce unnecessary entry of new vehicles and ensures safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

May 07, 2026

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To thrive in the era of soaring cocoa prices, trust Samak for the development of cluster products!

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To everyone who wants to develop new chocolate products without worrying about the soaring cocoa prices. Cluster products that enhance texture, aroma, and appearance while reducing the amount of chocolate used, adding value to the products. We offer three types of cluster manufacturing equipment that can be selected according to your application and goals. We can propose the most suitable equipment based on your objectives. 1) K&S / GFT | One-bite snack & cereal bar molding machine 2) Trkino / Nuts-i | High-end depositor that can deposit ingredients like nuts together 3) Wolf / PORTIOMAT – CLUSTER FORMING | Cluster former equipped with innovative technology

May 04, 2026

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Pacific Avenue Capital Partners has begun exclusive negotiations to acquire Amcor's European waste container business "ESE World."

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Los Angeles (California, USA) / Paris (France), May 4, 2026 - (JCN Newswire) - Pacific Avenue Capital Partners, a global private equity firm focused on corporate carve-outs and other complex transactions in the mid-market, announced today that its affiliate has entered into exclusive negotiations to acquire ESE World (hereinafter "ESE") from Amcor, one of the world's leading packaging companies. With the support of Pacific Avenue, ESE will focus on responding to customer needs while implementing multiple growth initiatives related to operational improvements, regional expansion, and strategic add-on acquisitions. Pacific Avenue plans to work closely with ESE's existing management team to drive these initiatives and accelerate the company's next phase of growth.

May 04, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

May 01, 2026

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  • 展示会出展等の販売促進に必要な費用を助成します! 最大300万円 助成率1/2以内 市場開拓助成事業 展示会等参加費・印刷物制作費・動画制作費 など 申請受付:令和8年 5/15(金)~5/29(金)
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