Blog article "Improving Reduction of Forklift Numbers through Flow Analysis!"

Introduction of case studies for the implementation of IoT tools for forklift traffic flow acquisition! A table of implementation results is also included.

This document introduces a case study that addresses the reduction of forklift numbers using a system called "Rojitan Fork," which utilizes beacons and sensors. It provides detailed explanations of the reasons for implementation, the use of two types of beacons and load sensors, and the duration of the implementation. Additionally, it includes a table of implementation results, clearly presenting information such as the implementation sites, number of units, challenges and effects, and the number of units reduced. [Contents] ■ Is one forklift per person really necessary? ■ The mechanism of Rojitan Fork ■ Implementation of Rojitan Fork ■ Ten forklifts with an operating rate of less than 10% ■ Visualization of forklift movement paths ■ KPIs presented by Rojitan Fork *For more details, please download the PDF or feel free to contact us.

• Process Control System

Visualizing the forklift's movement and operational status!

"Rojitan Fork" is a service that uses IoT tools to visualize the operational status of forklifts within warehouses and factories, calculating the truly necessary number of forklifts. 【Benefits of Introducing Rojitan Fork】 ★ Real Data Obtain real data through IoT devices, not based on intuition or experience! ★ Consultant Recommendations Consultants analyze the data and suggest points for efficiency and the appropriate number of forklifts! ★ Low Cost All equipment is available for rent at a low cost!

• Contract measurement

Do we really need the current number of forklifts?

Forklifts are used in factories and logistics warehouses for handling and transporting large cargo and pallets that cannot be managed manually. However, have site managers ever noticed that there are forklifts that are not in operation when they look around the site? Many people may wonder, "Is the current number really necessary?" or "Could we reduce the number a bit more?" when they see such a situation. With typical forklifts, it is only possible to check the operating hours using an hour meter, and it is not possible to grasp the operational status by time slots, the locations of travel, or the ratio of empty runs to loaded runs. This time, we will introduce a case where a housing equipment manufacturer worked on reducing the number of forklifts using a system called "Rojitan Fork" that utilizes beacons and sensors. *For more details about the blog, please refer to the related link. For further inquiries, feel free to contact us.

• others

[April 15 (Tuesday) 14:00~14:50 Free Online Seminar] Do we really need the current number of forklifts?

Forklifts are used in factories and logistics warehouses for handling and transporting large cargo and pallets that cannot be managed manually. However, when site managers look over the area, they may notice that some forklifts are not in operation. When seeing such a situation, many people might wonder, "Is the current number really necessary?" or "Wouldn't it be okay to reduce the number a bit?" Generally, with standard forklifts, one can only check the operating hours using the hour meter, and it is not possible to grasp the operational status by time slots, the locations traveled, or the ratio of empty runs to loaded runs. In this free online seminar, we will introduce a case study that uses a system called "Rojitan Fork" utilizing Visual Slam to understand the movement lines and utilization rates of forklifts and work on reducing the number of units. [Free Online Seminar Overview] ■ Date and Time: April 15 (Tuesday) 14:00 - 14:50 *Live questions will be accepted ■ Cost: Free *For more details, please check the seminar details from the link below or feel free to contact us.

• others

Jobtan is a tool that measures work time through the integration of a smartphone app and the web.

By simply tapping a button displayed on your smartphone during work, you can accumulate a history of your daily tasks. The acquired data can be managed collectively via the web. Furthermore, using the analysis tools we provide, you can easily output summary graphs. <Easy operation with a smartphone> You can easily operate and input/send data with your smartphone. <No need for handwritten daily reports> Daily reports are automatically generated from the inputted data, eliminating the need for handwritten reports. <Supporting work style reform> Based on the data collected by "Jobtan," you can understand the current state of the workplace. It supports work style reform by identifying issues and working on improvements. <Record job details, and input notes and quantities> Simply tap a button to record employees' job details. You can also input notes and quantities related to the work. <Easy work sampling> Measure the time of multiple employees simultaneously with one smartphone. Data analysis can be done immediately with the analysis tools. <Understanding work productivity (KPI)> By uploading work performance data to the Jobtan web service, you can aggregate and manage work productivity (KPI).

• Other measurement, recording and measuring instruments

Warehouse operations made easy and fully digitized instantly! Achieved affordably with smartphones and the web.

"Rojitan" is a warehouse work analysis tool that measures work time within a warehouse through the integration of a smartphone app (Android) and the web. By simply tapping a button displayed on the smartphone during work, you can accumulate work history. The acquired data can be managed collectively via the web. Furthermore, using the provided analysis tools, you can easily output summary graphs. It contains content filled with the know-how of logistics consultants, making analysis easy for anyone. 【Features】 ■ Rental Service: Easy equipment preparation ■ Rojitan Web: Easy measurement design ■ Time Measurement App: Simple one-tap operation ■ Analysis Tool: Easy creation of charts ■ Easy KPI: Simple KPI management *For more details, please refer to the PDF document or feel free to contact us.

• Server monitoring and network management tools

Easy operation management with your usual smartphone and LINE!

Doratan is a tool that allows you to easily grasp the working hours of drivers in real-time using the "LINE" app on your smartphone. It is available at a low cost of 15,000 yen per month for up to 20 drivers.

• Rental/lease

The "CCS2" is a ceiling-mounted vehicle counting sensor that employs an infrared reflection method. It can detect vehicles in both directions with just one unit, accurately counting vehicles even during traffic jams or when vehicles pass each other. Additionally, this product can be used not only for vehicle counting but also as a sensor for departure warnings. Furthermore, by using a separately sold dedicated remote control, it is easy to reset the sensor alone, switch the counting direction, and change the patterns of the departure warning timer. 【Features】 ■ Angle adjustment is possible up to ±5° ■ Can be installed in locations with high ceilings up to 4m ■ Detection area consists of 40 spots, allowing for wide-range detection ■ The display LEDs are color-coded by direction, making operation confirmation easy.

Many people may have questions like, "What can be done with IoT?" and "What is needed?" upon hearing the term IoT. Through digital communication, it is possible to obtain various information such as flow sensors, valves, circuit boards, and abnormal monitoring that were not accessible with traditional analog control. For example, by monitoring the valve opening, one can detect blockages in the equipment and identify leaks from cumulative flow. This information directly contributes to reducing downtime and improving quality through continuous long-term monitoring and knowledge-based management. Compatible models include those with digital communication via RS485, in addition to traditional analog controls like 0-5VDC and 4-20mA. (Older models such as the 58xxS, MfxxS series, SLA58xxS, and SLAMfxxS series). Even older models that do not support digital communication can be upgraded to the latest mass flow models, enabling digital communication. The dimensions between new and old models are the same, and no wiring changes are necessary. Additionally, we can provide control boxes for data collection from mass flow. This enables a "visualization" of small IoT without making large changes to the equipment.

Model SLA5850/SLA5851/SLA5853/SLA5860/SLA5861/SLA5863 "With just one unit, you can use 14 types of pressure and flow rates in a single process." Imagine such a mass flow controller platform. Moreover, it features excellent reproducibility, precision, and repeatability. This is the evolved simple performance of the SLA5800 series mass flow controllers/meters. The SLA5800 series boasts high accuracy, zero point stability, and repeatability that are characteristic of Brooks Instrument, a leader in mass flow measurement and control technology. Equipped with configurable advanced multi-gas/multi-range capabilities, it offers superior zero drift specifications compared to competing products while demonstrating long-term maintenance of factory calibration and accuracy.

Model SLAMf50 / SLAMf51 / SLAMf53 / SLAMf60 / SLAMf61 / SLAMf63 / SLAMf64 "Durability to withstand harsh environments! Achieving excellent precision with precise mass flow control" Whether indoors or outdoors, in environments with dust or places that handle water, the 'SLAMf series' elastomer seal thermal mass flow controllers/meters provide proven high precision and long-term stability unique to the "SLA5800 family." Applications ■ Pilot plants for petrochemical and chemical gases ■ Life science bioreactors ■ Blanketing in food processing

We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. Many implementation examples are also presented, so please take a look at the case study page.