WIRE CAM DX Introduction Case Study <Meito Panel Co., Ltd.> Built a system that allows beginners to perform wiring work in a short period of time, even without prior experience in electrical CAD!

Introducing a case where a system was built that allows beginners to perform wiring work in a short period of time, even without prior experience in electrical CAD!

Since its establishment in 1980, Meito Panel Co., Ltd., a "specialized manufacturer of panel production" that assembles control panels, distribution boards, and cubicles, has introduced 'WIRE CAM DX' to focus on the digitalization of panel assembly by implementing various innovations without sticking to traditional methods. Here are the effects of this implementation. ■ Reasons for adopting WIRE CAM DX We considered that by displaying work instructions on a monitor and having employees follow them, even those with little experience could perform wiring tasks, and that the transfer of skills from veteran employees to younger ones could be smoother. Thus, we aimed to create an environment where anyone could perform wiring tasks. ■ Effects after implementation - Significantly reduced the man-hours required to create manufacturing data, as the results of wiring design can be easily converted into Excel data. - Directly imported wire number data into the marking tube printer for printing processing. - Successfully reduced material waste by about 30-40% by producing wires for doors and other components in exact sizes. - Outsourced wires and ducts to improve efficiency. - Increased the number of personnel responsible for wiring. - Shortened wiring work from 80 hours to approximately 60 hours. - Unified wiring routes, leading to improved product quality.

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Introducing a case where an environment was established within one month from the introduction, allowing anyone to perform wiring work on control panels!

At Asahi Co., Ltd., which operates its business with two pillars: the design and manufacturing of control panels and the design and manufacturing of medical devices (ISO 13485 certified), there was a sense of crisis regarding the dependence on veteran workers for assembly and wiring tasks and the intensifying competition among control panel manufacturers. As a result, they introduced "WIRE CAM DX." Here, we will introduce the effects of this implementation. ■ Background of Implementation - A sense of crisis regarding the production system's dependence on veteran workers for assembly and wiring tasks and the intensifying competition among control panel manufacturers. - Promotion of standardization of tasks to improve the work efficiency of younger and novice workers. ■ Reasons for Adopting WIRE CAM DX - Demands from various departments for the introduction of dedicated electrical CAD and automatic wire processing machines led to the selection of ECAD DCX and WIRE CAM DX, which enable collaboration between design and manufacturing. ■ Effects After Implementation - Over 90% of orders are processed using data created with WIRE CAM DX. - Manufacturing of custom items has become possible for anyone. - The assembly and wiring workforce in the manufacturing department has been increased by 10 new employees. - Wire usage has been reduced by 30%. - Easier inventory management due to the ability to understand wire usage before wiring. - A significant reduction in inquiries from manufacturing to design.

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The standard of the electrical design industry 'ECAD'

The electrical design CAD "ECAD," which has led the design of control panels in Japan, has incorporated the latest technology as a comprehensive "manufacturing support tool" covering everything from electrical design to procurement and manufacturing, achieving further evolution. ECAD is a dedicated CAD solution for electrical design that strongly supports manufacturing reform.

• 2D CAD Electrical
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Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye toward the next 5 to 10 years, to help you find starting points for your reforms! This digest version introduces general challenges in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and examples of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by various panel manufacturers ■ Points that can be resolved by utilizing IT ■ Advanced examples of work style reform *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, with an eye towards the next 5 to 10 years, to help you find the starting point for your reforms! In this design section, we introduce the challenges faced by the design department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the design department ■ Points that can be resolved by utilizing IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the design department ■ Features of electrical design CAD 'ECAD DCX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Even if we understand the necessity of work style reform, what exactly should we do? Here are hints for work style reform in control panel manufacturing that we should tackle in the future, based on successful examples!

We are currently offering a free guidebook for those considering reforming the way control panel manufacturing works, looking ahead to 5 and 10 years from now, to help you find the starting point for your reforms! In this procurement edition, we introduce the challenges faced by the procurement department in control panel manufacturing, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actively engaged in reforms and achieved results. [Contents] ■ Challenges faced by the procurement department ■ Points that can be resolved using IT ■ Integrated database-type CAD that will become mainstream in the future ■ Case studies of work style reforms in the procurement department ■ Features of the electrical design CAD 'ECAD DCX' *For more details, please refer to the PDF materials. Feel free to contact us as well.

• 2D CAD Electrical
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Even if you understand the necessity of work style reform, what exactly should you do? Here are hints for work style reform in control panel manufacturing that you should focus on in the future, as seen in successful case studies!

We are currently offering a free guidebook for those considering reforming the work style in control panel manufacturing, looking ahead to 5 and 10 years from now, to help you find the starting point for your reforms! In this manufacturing edition, we introduce the challenges faced by the manufacturing department in control panel production, points that can be resolved through standardization and labor-saving by utilizing IT, and case studies of companies that have actually undertaken reforms and achieved results. [Contents] ■ Challenges faced by the manufacturing department ■ Points that can be resolved by utilizing IT ■ Data integration between integrated database-type CAD and the manufacturing department, which will become mainstream in the future ■ Case studies of work style reforms in the manufacturing department (1) and (2) ■ Features of the panel manufacturing support system 'WIRE CAM DX' *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

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Introducing examples of successful work style reforms achieved through the efficiency and standardization of electrical design!

We would like to introduce the issues that were challenges at Nakazaku Co., Ltd., an industrial machinery manufacturer, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - In 2020, amid the uncertainty caused by the COVID-19 pandemic, management instructed each department to "set important medium-term initiatives for their own department and establish goals and action plans." - There were significant differences in work and technical proficiency among members, leading to a concentration of work on a few individuals, which resulted in long working hours becoming a problem. ■ Reasons for Adopting ECAD DCX - ECAD DCX was adopted as a new electrical CAD because it has abundant design support functions and its operability is similar to the previously used ECAD dio, allowing for a smooth implementation. ■ Effects After Introduction - Automatic checks for missing components and consistency between drawings eliminated inquiries from control panel manufacturers, significantly reducing overtime hours. - Using the cabinet collaboration function completely eliminated mistakes, making the arrangement of cabinets much easier. - By standardizing the parts master and operational rules, designers could focus on creating drawings, and the maintenance of the parts master was also managed smoothly.

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Even unskilled workers can become immediately productive! Achieving efficiency in board manufacturing!

We would like to introduce how the introduction of "WIRE CAM DX" has addressed the strong sense of crisis regarding the aging of wiring workers at Daiichi Seisakusho Co., Ltd., which broadly engages in equipment design and system design, centered on the manufacturing of distribution boards, control panels, and sub-distribution boards. ■ Background of Introduction - A strong sense of crisis regarding the aging of wiring workers - Creating a system where anyone can manufacture products with the same quality - Simultaneously aiming for standardization ■ Reasons for Adopting WIRE CAM DX - Adopted WIRE CAM DX, which allows for wiring length measurement not only from ECAD DCX drawings but also from AutoCAD drawings, enabling manufacturing and data linkage. ■ Effects After Introduction - Approximately 15% reduction in overall man-hours from design to manufacturing within about a year and a half after introduction. - Changed to wiring design based on standardized rules by digitizing wiring routes and know-how. - After about six months of training post-implementation, individuals can independently view drawings and perform wiring tasks. - Data linkage to wire processing machines has mechanized manual tasks, reducing work hours and improving quality. - Overall quality level of products has also improved.

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Introducing a case where transitioning from general-purpose CAD has improved drawing quality and productivity, while also reducing stress for the staff!

We would like to introduce the issues that were challenges at Nichei Electric Co., Ltd., a manufacturer of control panels/distribution boards, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - The previous general-purpose CAD required transcription to 100 pages = 100 files, resulting in a significant amount of work beyond design. - Although an add-on software for electrical design for general-purpose CAD was introduced, it was difficult to register the vast amount of component data on our own, leading to a lack of operational success. - Picking components from paper drawings took a whole day of work and resulted in many mistakes. ■ Reasons for Adopting ECAD DCX - After hearing from other companies at a seminar about how they achieved efficiency in panel manufacturing using ECAD, we decided to introduce ECAD DCX to reduce design workload, prevent mistakes, and enhance overall operational efficiency through production collaboration. ■ Effects After Introduction - We can now perform transcription, modifications, PDF output, and printing all at once, significantly reducing the workload outside of design. - The automatic creation of various reports has greatly reduced the workload and mistakes in component procurement. - With user-oriented support services for implementation, we were able to start using the system smoothly, improving drawing quality and productivity while reducing stress for the staff.

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We will introduce examples of business efficiency improvements from design to procurement and manufacturing, as well as adaptations to changes during times of material shortages!

At Takashima Engineering Co., Ltd., a manufacturer of control panels/distribution boards, we will introduce the challenges faced until now and the points and effects that could be resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - The drawing methods were dependent on individuals due to individual design rules, leading to inconsistencies in the drawings. - When arranging hole-processing cabinets with Nitto Kohki's Cabista, it was necessary to create hole processing drawings again for ordering. - Since the arrangement of parts and processing data was done manually, it led to extra work and input errors or incorrect orders. ■ Reasons for Adopting ECAD DCX - The collaboration with Nitto Kohki's Cabista, which is integrated into the ECAD series, supported the introduction of ECAD DCX to improve collaboration and operational efficiency from design to subsequent processes. ■ Effects After Introduction - The construction and standardization of the parts master allowed for the sharing and accumulation of know-how, turning it into an asset. - Collaboration with Nitto Kohki's Cabista reduced man-hours and shortened the time until ordering. - Since parts lists and processing data can be output from the drawings, manual input work has been reduced, significantly decreasing the chances of incorrect orders. - Even when substituting with different parts due to material shortages, changes to related areas are automatically reflected in bulk, reducing the effort and mistakes in corrections.

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Introducing a case where the transition from ECAD dio to ECAD DCX was completed within six months, along with the establishment of an operational system that improved productivity and reduced workload!

We will introduce the challenges faced by Mitsuba Seisakusho Co., Ltd., a manufacturer of extrusion molding machines and wire coating devices, and the points and effects that were resolved through the introduction of the electrical design CAD 'ECAD DCX.' ■ Background of Introduction - Designed about 150 control panels for in-house products such as rubber extruders and wire coating devices annually. - There was a need to improve the efficiency and labor-saving of design work and enhance quality. - A situation arose where flexible and speedy responses to specification changes were required. ■ Reasons for Adopting ECAD DCX - Although CAD for the machines and devices in use was considered, ECAD DCX was adopted for its rich specialized functions, inheriting the operability of the previously used ECAD dio in electrical design, as well as its actual usability, parts management functions, and integration with sheet metal processing machines. - It was determined that a rapid establishment of the design environment was necessary for improving the quality, reliability, and cost performance of in-house products, and startup support services were also utilized. ■ Effects After Introduction - The rich features that enhance efficiency and prevent mistakes have improved the productivity and quality of design. - Standardization of drawings and reduction of maintenance man-hours have been achieved. - Various functions, such as creating parts lists, have been utilized, reducing the workload of designers.

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Reduce drawing time by 20%! By automatically outputting parts list data from drawings, we can reduce ordering mistakes, and by outputting data for sheet metal processing, we can also reduce the man-hours required for processing.

With over 70 years of proven experience, Tomii Engineering Co., Ltd. is a manufacturer of distribution boards that currently handles cubicle-type distribution boards, control panels, distribution panels, terminal boards, and more. They have transitioned from general-purpose CAD to electrical design CAD 'ECAD'. 【Trigger for Introducing ECAD DCX】 For 25 years, they had been using a customized general-purpose CAD, but they considered changing systems at the time of the end of development and support. The decrease in skilled technicians and the need for recovery through increased productivity were also factors. 【Deciding Factor for Introducing ECAD DCX】 Among several systems, the expectation of reducing design errors through an integrated database and the fact that many other panel manufacturers in the same industry had successfully implemented it were the key reasons for adoption. 【Effects of Introducing ECAD DCX】 ■ By creating design procedure manuals, all designers acquired skills in a short period. ■ The quality of drawings improved due to the integrated database. ■ The establishment of a unique parts master achieved a reduction in man-hours, a decrease in errors, and leveling of workloads.

• 2D CAD Electrical

Centralized management of numerous drawings! A drawing management system that significantly reduces management workload.

ECAD Findia is a system that stores drawing files and drawing information created with the electrical design CAD product 'ECAD' on a server, allowing for efficient management of drawing data. It addresses the efficient use of drawing data and risks such as revision errors through lifecycle management of drawings utilizing commands like check-in/check-out/approval, revision management of drawing files, and rapid file search capabilities. It can also be used in environments where the ECAD main application is not installed, facilitating smooth sharing of drawing information within the company. 【Features】 - Drawing storage and lifecycle management - Quick drawing search - Flexible access rights settings - Management of the latest versions For more details, please contact us or download the catalog.

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• Document and Data Management

Rich parts library and comprehensive support system.

The dedicated CAD software for electrical design, "ECAD Series," offers a support service called 'Support Contract' to minimize the impact on your business from unforeseen accidents. By subscribing to this service, you will have access to comprehensive support services, including free provision of upgraded versions with added features and improved stability, an exclusive 'ECAD Customer Support Site' for ECAD users, training at special prices or for free, and free replacement of failure protectors and installation media. We recommend subscribing to the support contract to ensure you achieve the best results in the best environment.

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● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

A "non-contact switch" that allows you to open and close doors simply by waving your hand, without directly touching the doorknob or switch! By adopting microwave technology, the risk of malfunction due to condensation in environments with temperature differences, such as cold storage warehouses, is significantly reduced. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, hospitals, nursing facilities, and restaurant kitchens. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ Waterproof and dustproof (IP55 design), allowing the main unit to be washed with water (note: the wall surface (back side) is not applicable) ○ LED display and response sound allow for easy confirmation of detection status ○ Two pattern settings for one-shot and latch output are possible ○ The thinnest in the industry! Only 22mm thick! ◎ For more details, please download the catalog or contact us.

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four ways: left, center, right, with 4 spots and 12 spots settings. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor modes with a single model. 【Recommended for such places!】 ☑ Entrances facing busy corridors ☑ Counters or signs near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.