Introducing a case where a system was built that allows beginners to perform wiring work in a short period of time, even without prior experience in electrical CAD!
Since its establishment in 1980, Meito Panel Co., Ltd., a "specialized manufacturer of panel production" that assembles control panels, distribution boards, and cubicles, has introduced 'WIRE CAM DX' to focus on the digitalization of panel assembly by implementing various innovations without sticking to traditional methods. Here are the effects of this implementation. ■ Reasons for adopting WIRE CAM DX We considered that by displaying work instructions on a monitor and having employees follow them, even those with little experience could perform wiring tasks, and that the transfer of skills from veteran employees to younger ones could be smoother. Thus, we aimed to create an environment where anyone could perform wiring tasks. ■ Effects after implementation - Significantly reduced the man-hours required to create manufacturing data, as the results of wiring design can be easily converted into Excel data. - Directly imported wire number data into the marking tube printer for printing processing. - Successfully reduced material waste by about 30-40% by producing wires for doors and other components in exact sizes. - Outsourced wires and ducts to improve efficiency. - Increased the number of personnel responsible for wiring. - Shortened wiring work from 80 hours to approximately 60 hours. - Unified wiring routes, leading to improved product quality.
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**Features of WIRE CAM DX** ■ Wiring design can be done using various files in addition to CAD data. *Available file types include ECAD, DWG, PDF, TIFF, etc.* ■ In wiring design, automatic route selection allows for wiring length measurement. ■ Data for mark tube processing can be output to processing machines, and wiring length data can be output to wire processing machines, allowing for pre-processing of wires. *Compatible processing machine manufacturers: Mibu Electric Works, CTK, Kodera Electronics, Lion Power, etc.* ■ By preparing wires in advance and conducting parallel operations, manufacturing lead times can be shortened. ■ Component installation and wiring tasks can be transitioned to non-technical personnel, enabling an increase in production volume through the establishment of a division of labor system. *For more details, please refer to the materials. Feel free to contact us with any inquiries.*
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The dedicated CAD solution for electrical design, the "ECAD Series," has been supporting Japan's manufacturing for 40 years by responding to customer needs and accumulating top-class achievements in the industry. At ECAD Solutions, under our corporate philosophy of "providing products and services that lead to customer satisfaction," we will continue to offer total solutions that satisfy our customers with our accumulated experience and know-how.