Notice of New Equipment Installation (NC Milling Machine)

An explanation of machine tools for machining, such as cylindrical grinding, wire electrical discharge machining, and surface grinding machines, presented in an easy-to-understand manner for newcomers and beginners! Materials are available!

This document introduces basic knowledge about machining as an introduction to machine processing. It provides detailed information about machine tools such as the "lathe," which rotates materials and uses cutting tools to shape them, and the "machining center," which performs milling operations with NC control. Maruwa Machinery Co., Ltd., which conducts ultra-precision machining at the micron level, as well as the production of various jigs and precision gauges with over 70 different processing machines, has explained this in an easy-to-understand manner for newcomers and beginners. It is a useful reference, so please take a moment to read it. [Contents (excerpt)] - Lathe - NC Lathe - Drill Press - Milling Machine - Machining Center *For more details, please download the PDF or feel free to contact us.

• lathe
• Drill press
• Milling machine

Compatible with difficult-to-machine materials such as titanium and Inconel! The machining accuracy is 1/1000mm with a surface roughness of Rz 0.4μm. We can also accommodate orders starting from just one piece!

We would like to introduce our processing achievements. The materials we handle include iron, aluminum, stainless steel, carbide, high-speed steel, die steel, mold steel, castings, titanium, Inconel, ceramics, glass, HAP, NAK, resin, Galepoxy, Delrin, and more. We can accommodate orders starting from one piece. Additionally, our processing precision is 1/1000mm, and the surface roughness is Rz 0.4μm. We can process round materials from Φ1mm to approximately 200mm and square materials up to approximately 400mm. 【Processing Achievements (Excerpt)】 ■ Workpiece Reception - Material: SUS440 - Size: 60×30 - Lot: 1 piece *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We achieve high quality and short delivery times with Maruwa Machinery's unique processing technology (programming and jig design and manufacturing).

We would like to introduce our "Precision Cutting Processing." We use high-speed machining centers such as the Makino milling machine V33i, which operates at 40,000 rpm, as well as the Yasuda Industries jig borer YBM640VverIII and the high-speed, high-rigidity NC lathe Okuma LB3000EXII for processing. You can also trust us with high-precision mold parts and machine components that require micron-level positioning accuracy and drilling precision. 【Equipment We Own】 ■Machining Centers (7 units) ■Jig Borers (5 units) ■NC Lathes (3 units) ■Other General-purpose Machines *For more details, please download the PDF or feel free to contact us.

• Processing Contract

With our unique dressing technology, precision parts can also be shaped and ground!

We would like to introduce our "Precision Grinding Processing." Using surface grinders and profile grinders capable of micron-level processing for geometric tolerances such as flatness and parallelism, as well as cylindrical grinders that can accommodate up to Φ300 and universal grinders for processing. In jig grinding, we achieve precision processing at 0.001mm increments, even for shapes that are difficult to process with cutting or wire cutting. 【Processing Technologies】 ■ Surface Grinding / Profile Grinding ■ Cylindrical Grinding / Universal Grinding ■ Jig Grinding ■ Rotary Grinding *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Maruwa Machinery special specification rotary grinding machine! Achieving micron-level processing in a constant temperature environment.

Our company specializes in "ultra-precision rotary grinding." Since the introduction of rotary grinding machines in 1974, our dedicated rotary grinding line at Maruwa Machinery has undergone trial and error, accumulating know-how. We are capable of flexible responses from single-item processing to mass production, achieving processing accuracy of thickness ±0.002mm and deviation within 0.001mm, delivering unparalleled quality for customers requiring thin plate grinding. We have 13 rotary grinding machines and can respond to our customers' challenges accordingly. 【Features】 ■ Flexible response from single-item processing to mass production ■ Processing accuracy of thickness ±0.002mm, deviation within 0.001mm ■ 13 rotary grinding machines available *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Supports fine diameter wires from Φ0.07mm to Φ0.3mm! Achieves micron-level processing precision and surface roughness that requires no finishing.

We would like to introduce our "Precision Electric Discharge Machining." We use ultra-precision die-sinking EDM machines such as the Makino Milling EDAF3, as well as ultra-precision wire EDM machines like the Seibu Electric Super MM50A for processing. Additionally, we perform electrode machining in-house, achieving short delivery times and high-precision processing. We are capable of machining shapes with surface roughness at the nanometer level. 【Equipment Owned】 ■ Die-sinking EDM machines (2 units) ■ Wire cutting machines (6 units) *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Over 200 VA proposal achievements annually! Maruwa Machinery will solve your processing problems.

We offer "Value Analysis (VA) proposals." To reduce costs without compromising functionality or quality, it is necessary to make changes to design, material specifications, and manufacturing methods. VA focuses on functionality and utilizes engineering knowledge and ideas to improve design and quality. 【Features】 ■ Cost reduction ■ Method conversion ■ Process shortening ■ Material change ■ Urgent response *For more details, please download the PDF or feel free to contact us.

• Other services

Six technical sales representatives respond quickly to customer needs from estimates to meetings and delivery!

We would like to introduce the reasons why Maruwa Machinery has a short delivery time. With a group of over 70 pieces of equipment and a team of skilled craftsmen, including both veterans and younger workers, we respond quickly. We create and execute the shortest production plans by combining NC machines and general-purpose machines according to the product lot and conditions. Additionally, we achieve in-house integrated production from rough processing to finishing, assembly, and inspection. By minimizing waste between processes, we realize speedy production. [Reasons why Maruwa Machinery is fast] ■ Abundant equipment and skilled craftsmen ■ In-house integrated production system and production management system ■ Quick response from sales representatives *For more details, please download the PDF or feel free to contact us.

• Processing Contract

To ensure that our products from Maruwa Machinery are undoubtedly reliable, we conduct four inspections for each product.

At Maruwa Machinery, we have established our own strict quality standards and guarantee the precision of our drawings. We hold the international standards ISO9001 and ISO14001, and we strive to improve our quality capabilities daily to ensure customer satisfaction with the required quality levels. Please feel free to contact us when you need our services. 【Example of Inspection Process (Partial)】 1. Processing 2. In-process Inspection 3. Secondary Processing 4. In-process Inspection 5. Surface Treatment (Outsourced) *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We will create high-precision and high-difficulty products at the micron level.

Our company offers precision machining services that challenge any type of processing, utilizing skills that have been passed down from rough cutting to three-dimensional shapes and complex machining. We possess various equipment, including machining centers, NC lathes, NC milling machines, jig borers, and various general-purpose machines. We deliver only products that have passed strict inspection standards to our customers. 【Processing Details】 ■ Processing Accuracy: 1/1000mm ■ Surface Roughness: Rz 0.4μm ■ Work Size for Round Items: Approximately Φ1mm to 200mm ■ Work Size for Square Items: Approximately up to 400mm *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Dear Sir/Madam, I would like to express my congratulations on the continued prosperity of your company. Thank you very much for your exceptional support. We would like to inform you that our company will be closed for winter holidays during the following period. We apologize for any inconvenience this may cause and kindly ask for your understanding. 1. Winter Holiday Period From Thursday, December 28, 2023, to Thursday, January 4, 2024. 2. Business Operations After the Winter Holiday Period We will resume normal operations from Friday, January 5, 2024.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

★Campaign Information NEW Model Launch Commemorative Campaign Price: 370,000 yen Taking logistics, retail, and healthcare to the next stage. Achieving both operational efficiency and safety with hands-free voice control and real-time sharing. We are offering the latest smart glasses that are "usable" on-site at a limited quantity and special campaign price. ■Features of RealWear ARC3 Voice control allows you to focus on your work hands-free. The ARC3 is a smart glass that supports voice control, enabling screen operation even while using both hands. - Logistics: Confirming instructions during picking and inspection tasks - Retail: Confirming work instructions in the sales area and backroom - Healthcare: Verification tasks and information reference while wearing gloves You can confirm information without stopping your work, contributing to improved operational efficiency and safety.