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  3. 澁谷工業
  4. What is the relationship between viscosity and dispersion efficiency? The reason why dispersion becomes difficult under high viscosity conditions.
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  • Apr 15, 2026
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Apr 15, 2026

What is the relationship between viscosity and dispersion efficiency? The reason why dispersion becomes difficult under high viscosity conditions.

澁谷工業 澁谷工業
In dispersion processes, viscosity is an important factor that significantly affects dispersion efficiency. Generally, as viscosity increases, fluidity decreases, making it more difficult for dispersion energy to be transmitted to the particles. When viscosity is low, liquids flow easily, and shear energy is widely transmitted throughout the system, making it relatively easy to break apart particle agglomerates. On the other hand, as viscosity increases, flow becomes localized, and shear tends to be concentrated near the equipment. As a result, there is a mixture of particles that receive sufficient energy and those that do not, leading to variability in the dispersion state. Additionally, under high viscosity conditions, the movement of particles is also restricted, making collisions and breakdowns between agglomerates less likely. Consequently, even if the mixture appears homogeneous, there may be undispersed regions remaining internally. To enhance dispersion efficiency, it is crucial to implement appropriate shear conditions and flow designs according to viscosity. Particularly in inline continuous processing, it is possible to provide uniform shear to the particles within the flow, allowing for efficient transmission of dispersion energy even under high viscosity conditions. In dispersion processes, optimizing flow, shear, and processing time while considering the effects of viscosity is key to achieving stable dispersion quality.
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Here are the dispersion troubles and countermeasures under high viscosity conditions.
In high-viscosity slurries, poor dispersion and variability are likely to occur. Our inline dispersion system controls flow and shear, achieving stable dispersion quality even under high viscosity conditions. For more details, please click here.

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Dispersion machine (solid-liquid mixing dispersion system) slurry dispersion line

Dispersion is not determined by the equipment. It is determined by the process design of the solid-liquid mixing dispersion system.

The occurrence of "agglomeration," "cohesion," and "viscosity increase" in dispersion processes is caused not by the equipment but by the design of the process. Poor wetting during powder input and unsuitable dispersion conditions lead to quality variations and poor redispersion, significantly compromising stability during mass production. Additionally, during scale-up, it is often impossible to reproduce the same conditions, resulting in unexpected troubles. Furthermore, every time there is a change in materials or formulations, new conditions must be established, increasing the burden of development and mass production. Shibuya Kogyo's solid-liquid mixing and dispersion system is designed to provide a consistent process from powder supply to dispersion, formulation, and CIP cleaning. By optimizing the entire process, including material properties, input conditions, and fluid design, we stabilize dispersion quality and reproducibility. Moreover, optimization across the entire line contributes to reducing losses between processes and lowering equipment load. It is not just a dispersion machine but a dispersion system that governs the entire process. By building quality from the design stage, we achieve shorter startup times and improved yields. We also provide consistent support from equipment selection to startup, reducing the burden on the site. We propose the optimal dispersion process tailored to your materials and process conditions. Please consult us about your current challenges. We support you from initial considerations to mass production startup.

  • Emulsifier/Disperser
  • Dispersion/emulsification equipment/homogenizer
  • Emulsifying and dispersing machine

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High-Performance Plastics Exhibition - Invitation to Exhibit at Plastic Japan

From October 29 (Tuesday) to 31 (Thursday), 2024! We will be exhibiting small ultrasonic dispersion devices and ultrasonic generators!

We are pleased to hear that you are doing well. Thank you very much for your continued support. We are excited to announce that our company will be exhibiting at the "13th High-Performance Plastics Exhibition - Plastic Japan" (Makuhari Messe). We will be showcasing the following equipment at our booth, and we would be delighted if you could stop by despite your busy schedule. * Inline Continuous Powder-Liquid Mixing and Dispersion System * Tabletop Inline Dispersion Device * Small Ultrasonic Dispersion Device * Ultrasonic Generator These products utilize continuous mixing and dispersion technology, which dramatically improves production efficiency compared to traditional batch methods. All of our staff are looking forward to welcoming you to our booth. 【Event Information】 * Dates: October 29 (Tuesday) to October 31 (Thursday), 2024 10:00 AM to 6:00 PM (until 5:00 PM on the last day) * Booth Number: Hall 6, Booth Number 35-26 (Plastic Japan Area) * For more details about the exhibition, please refer to the related links. You can download the PDF for more information or feel free to contact us.

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  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer

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Disperser for battery materials compatible with high-viscosity slurries.

Supports high-viscosity dispersion of positive and negative electrode slurries. Assists in quality stabilization and mass production scale-up through continuous processing.

This is an inline dispersion system designed for high solid content and high viscosity slurries used in battery materials. It achieves uniform dispersion through high shear dispersion for materials that are prone to aggregation, such as positive electrode materials, negative electrode materials, conductive materials, and CNT dispersions. The inline continuous processing reduces dispersion variability, improves quality reproducibility, and stabilizes production. Additionally, it supports process design that includes powder supply, dispersion, degassing, and transfer. By optimizing powder supply conditions, shear conditions, circulation conditions, and temperature control conditions, it helps stabilize slurry quality. It supports consistent scale-up from lab tests to pilot validation and mass production lines. It is utilized to address specific process challenges of battery material slurries, such as viscosity increase due to high solid content, sedimentation, agglomeration, and CNT aggregation. Furthermore, based on processing volume and material characteristics, it is also possible to propose systems that combine inline dispersers, batch-type dispersers, static mixers, and more.

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  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer

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Inline disperser for high-viscosity slurry.

Inline dispersion system for continuous processing and stable dispersion of high-viscosity slurries.

This is a solid-liquid mixing system designed for high-viscosity slurries, utilizing an inline disperser. In high solid content slurries and high-viscosity materials, uneven dispersion and quality variations are likely to occur during batch processing. This inline disperser system maintains stable dispersion conditions through continuous processing, achieving highly reproducible slurry production. It addresses aggregation issues and ensures uniform dispersion through high-shear dispersion, making it suitable for a wide range of applications including battery materials, electronic materials, CNTs, and high-performance materials. Additionally, rather than just the disperser alone, the entire process including powder supply, dispersion, degassing, and transfer is designed. We propose the optimal system that includes inline and batch dispersers according to material properties, viscosity, and processing volume. In high-viscosity slurries, clumping during powder input and momentary concentration fluctuations due to uneven supply significantly impact dispersion quality. Shibuya supports quality stabilization and continuous productivity improvement through system proposals that encompass powder supply equipment, dispersers, degassing equipment, and piping design. We can accommodate everything from lab tests to scale-up and mass production line construction.

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  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer

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Inline solid-liquid mixing dispersion system

Inline solid-liquid mixing dispersion system

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Hyper CLT flooring panel

Civil engineering site considerate of the neighborhood | Hyper CLT flooring

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In civil engineering sites, there are many instances where temporary roads, access routes, material storage areas, and pedestrian pathways use wooden boards. In residential areas, near schools, hospitals, and stores, the noise from construction, glare, and the appearance of the site can affect the impression on nearby residents, so consideration for temporary materials is required. Hyper CLT boards are civil engineering materials that utilize wood CLT. As wooden boards, they can be used as an alternative to steel plates, for muddy ground measures, ground protection, heavy machinery scaffolding, and worker pathways. The unique texture of wood provides a softer impression compared to metal plates, contributing to the improvement of the site environment. Additionally, they can be used as materials for proposals that address neighborhood concerns and environmental considerations, such as reducing metal noise, suppressing glare, and fixing CO2. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to handle even with small machinery. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," they are also recommended for innovative ideas and safety measures in public works. We encourage you to consider creating civil engineering sites that take into account the surrounding area. We can also propose locations and quantities tailored to site conditions. Please feel free to contact us for material requests or consultations on implementation. They can also be utilized in urban construction and private projects. Don't hesitate to reach out.

Jul 25, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jul 24, 2026

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Hyper CLT flooring panel

Impressing the site with the presence of wood | Hyper CLT flooring

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In civil engineering sites, there are many instances where temporary roads, access roads, heavy machinery work yards, and material storage areas use ground plates. While conventional steel plates are practical, they can sometimes fail to leave a lasting impression when it comes to the appearance of the site and conveying the company's initiatives. Hyper CLT ground plates are civil engineering materials that utilize wood CLT. As ground plates with the texture of wood, they can be used as a substitute for steel plates, for mud prevention, ground protection, and ensuring pedestrian pathways. By introducing them in visible areas such as site entrances, morning assembly locations, and around break areas, it becomes easier to create an impact that differs from traditional sites. The 5×10 plate weighs about 230 kg, and the 5×20 plate weighs about 460 kg, making them lightweight and easy to handle even with small machinery, which helps reduce construction burdens. They also offer advantages such as glare reduction, noise reduction, and environmental considerations unique to wood, making them suitable for innovative public works projects. Registered as a Ministry of Land, Infrastructure, Transport and Tourism NETIS technology "TH-250021-A," they are recommended for companies aiming to create a distinctive impression at their sites. We can also provide consultation for small lot introductions and suggest usage methods tailored to site conditions. Why not add a clear change to your civil engineering site with these new wooden ground plates?

Jul 24, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jul 24, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Jul 24, 2026

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