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  3. 澁谷工業 メカトロ統轄本部
  4. Why can't powders be supplied stably? - What causes supply irregularities in low bulk density powders?
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  • May 08, 2026
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May 08, 2026

Why can't powders be supplied stably? - What causes supply irregularities in low bulk density powders?

澁谷工業 澁谷工業 メカトロ統轄本部
In low bulk density powders and fine powders, issues such as "unstable supply," "pulsation," and "bridging without falling" frequently occur. Particularly with CNTs, carbon black, and flake powders, the particles tend to entangle easily and have low flowability, making stable quantitative supply difficult with conventional powder feeding methods. When powder supply becomes unstable, instantaneous concentration fluctuations occur, significantly affecting the dispersion quality, viscosity, and conductivity in subsequent processes. In practice, even problems that appear to be "poor dispersion" often have their causes on the powder supply side. Moreover, in low bulk density powders, bridging, rat-holing, and supply pulsations due to air entrapment are likely to occur within the hopper, and simply relying on feeder capacity may not resolve these issues. To achieve stable supply, it is crucial to design the entire process, including hopper design, supply methods, transport conditions, and feeding methods, according to the characteristics of the powder. Our company offers a solid-liquid mixing process that includes quantitative supply using loss-in-weight feeders and integration with inline dispersion devices. By designing the entire process from powder supply to dispersion as a cohesive unit, we support the establishment of stable manufacturing conditions even for high-performance materials.
Stable supply of fine powder through vacuum degassing and loss-in-weight control.
Stable supply of fine powder through vacuum degassing and loss-in-weight control.
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Why doesn't the distribution become uniform?
Quality cannot be stabilized with just a disperser. This explains the reasons why fluctuations in supply volume, instantaneous concentration changes, and differences in process conditions lead to dispersion variability.

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High-Performance Plastics Exhibition - Invitation to Exhibit at Plastic Japan

From October 29 (Tuesday) to 31 (Thursday), 2024! We will be exhibiting small ultrasonic dispersion devices and ultrasonic generators!

We are pleased to hear that you are doing well. Thank you very much for your continued support. We are excited to announce that our company will be exhibiting at the "13th High-Performance Plastics Exhibition - Plastic Japan" (Makuhari Messe). We will be showcasing the following equipment at our booth, and we would be delighted if you could stop by despite your busy schedule. * Inline Continuous Powder-Liquid Mixing and Dispersion System * Tabletop Inline Dispersion Device * Small Ultrasonic Dispersion Device * Ultrasonic Generator These products utilize continuous mixing and dispersion technology, which dramatically improves production efficiency compared to traditional batch methods. All of our staff are looking forward to welcoming you to our booth. 【Event Information】 * Dates: October 29 (Tuesday) to October 31 (Thursday), 2024 10:00 AM to 6:00 PM (until 5:00 PM on the last day) * Booth Number: Hall 6, Booth Number 35-26 (Plastic Japan Area) * For more details about the exhibition, please refer to the related links. You can download the PDF for more information or feel free to contact us.

  • Emulsifier/Disperser
  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer

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Slurry dispersion and mixing system (for batteries and electronic materials)

Reproducibility of slurry dispersion is created from process design.

This is a solid-liquid mixing system designed to solve issues such as dispersion variability and agglomeration that arise in battery and electronic materials slurries, starting from process design. It optimizes dispersion, mixing, and supply as a single integrated system, achieving highly reproducible slurry production. It accommodates electrode slurries, high-viscosity slurries, and nanoparticle dispersions, enabling stable production through inline continuous processing. It supports consistent scale-up from research and development to mass production, balancing quality and productivity. If you are facing challenges with slurry dispersion, please feel free to consult us. We can also offer proposals for test verification and process design.

  • Emulsifier/Disperser
  • Dispersion/emulsification equipment/homogenizer
  • Vacuum degassing machine

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CNT water dispersion liquid manufacturing system (inline continuous type, dispersion stabilization)

Inline continuous process that stabilizes CNT dispersion without disrupting its state.

In the production of CNT water dispersion, it is important not only to break down agglomerates but also to maintain a dispersed state. CNTs tend to agglomerate strongly at the nanoscale, and even after dispersion, re-agglomeration can occur, making stable quality assurance a challenge. This system consistently controls the process from dispersion to stabilization through inline continuous operation. It maintains a uniform dispersion state while suppressing excessive shear, preventing re-agglomeration. It accommodates water-based and low to medium viscosity conditions, contributing to the stabilization of CNT dispersion quality and improving reproducibility in mass production processes. Furthermore, by optimizing dispersion conditions and residence time, it is possible to suppress variations in the dispersion state and continuously ensure stable quality. It also supports consistent scale-up design from the lab to mass production, aiding in the stable manufacturing of CNT dispersion.

  • Emulsifier/Disperser
  • Dispersion/emulsification equipment/homogenizer
  • Vacuum degassing machine

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Inline solid-liquid mixing dispersion system

Inline solid-liquid mixing dispersion system

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 08, 2026

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[Cast Iron Crack Repair] We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 08, 2026

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Aluminum prototype: Lost wax casting sand mold layered 3D printer prototype.

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● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

May 08, 2026

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Announcing PIAB "piCOBOT(R) Electric" for ABB GoFa

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In the field of collaborative robots, there is a demand for reduced startup labor, energy efficiency, and safe yet flexible handling performance. In particular, reliance on compressed air systems and complex wiring and piping can pose challenges during installation and operation. Piab's "piCOBOT Electric for ABB GoFa" is a plug-and-play electric vacuum gripper solution optimized specifically for ABB GoFa. Its all-electric design generates vacuum using only electricity, eliminating the need for compressed air. This enables the creation of a clean, quiet, and energy-efficient collaborative robot cell. Furthermore, by adopting ABB GoFa-specific software plugins, designated cables, and standard ISO machine interfaces, smooth integration into the ABB control environment is possible. This supports rapid startup and stable operation. Read the article here: https://www.piab.com/ja-jp/news/piab-launches-picobot-electric-for-abb-gofa

May 08, 2026

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[Data Update] Explained in Manga! CrackProof - Let's Prevent Technology Leakage to Outside with Software Protection!

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We have added the DL material "Explained in Manga! Let's Prevent Technical Information Leakage to the Outside with CrackProof Software Protection!" to the DNP Hypertech site. In the manufacturing industry, there is a growing awareness of measures against the leakage of technical information. Many companies seem to have already established sufficient rules and measures for information protection when exchanging data with external parties. However, when it comes to cases where in-house software suffers from cracking (unauthorized analysis and tampering) and information leaks occur, the current measures are still not adequate. We have explained the measures against technical information leakage through software protection in an easy-to-understand manga format. Please take a look.

May 08, 2026

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  • 展示会出展等の販売促進に必要な費用を助成します! 最大300万円 助成率1/2以内 市場開拓助成事業 展示会等参加費・印刷物制作費・動画制作費 など 申請受付:令和8年 5/15(金)~5/29(金)
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