Why inspection omissions occur! Rethinking the unprocessed outflow issue: "Fundamental Solutions to Unprocessed Outflow of Taps"

Essential for all engineers: Free gift of 'The Fundamental Solution to Unprocessed Tap Leakage'!

The occurrence of processing omissions in tap holes (screw holes) carries many significant risks, such as "cost losses" from returns and full inspections, and "credibility losses" that diminish product and corporate trust. Generally, inspections are conducted using "lasers" or "visual checks," but currently, there are issues on-site where inspections are missed due to lasers misidentifying water or oil attached to the tap, or due to visual inspections overlooking unprocessed areas. At Microfix, we are offering a free copy of "Reconsidering the Issue of Unprocessed Outflow: A Fundamental Solution to Tap Unprocessed Outflow," which summarizes case studies of troubles caused by "tap hole inspection omissions," along with their causes and solutions! [Excerpt from the introductory book] ■1. The importance of tap unprocessed inspections ■2. The current state and issues of tap unprocessed inspections ■3. Why unprocessed products occur ■4. Troubles caused by the occurrence of unprocessed products ■5. Requirements for tap hole unprocessed inspections ■6. Introduction to Microfix products ★★★ If you would like a copy of "Fundamental Solutions to Tap Unprocessed Outflow," please download it from the link below! ★★★

• Defect Inspection Equipment

Complete prevention of the outflow of unprocessed taps! Screw hole inspection equipment that can be used in harsh environments, fully automatic inspection of all unprocessed screws.

The "NT-1" is a tap processing detection device that uses an eddy current method. By simply pushing the sensor probe, it quickly distinguishes between processed and unprocessed taps and outputs OK/NG signals. With its easy operation and compact design, it can be integrated into existing equipment for use. It prevents the outflow of unprocessed taps (screws) through fully automated inspection of all items. 【Features】 ○ Easy threshold setting ○ Simple inspection method ○ Usable in various industries For more details, please contact us or download the catalog.

• Other measurement, recording and measuring instruments
• Defect Inspection Equipment

Ideal for 100% inspection of screw holes, internal threads, and automated inspection of machined holes! It accurately detects tapping defects non-contactly.

The MTD-100 eddy current tap hole inspection device detects the presence of taps and defects such as voids non-destructively by simply inserting the probe into the threaded hole. The judgment threshold can be set with upper and lower limits. By inputting timing, results can be output. It is easy to operate, allowing anyone to use it, and inline inspection of all items is also straightforward. Zero adjustment is possible automatically or at any desired timing, suppressing fluctuations in measurement results due to temperature drift. Additionally, data can be output to a PC via USB for collection and management. 【Features】 ○ Technology based on eddy currents to detect defects in taps and threaded holes non-destructively ○ Absolute method, no master workpiece required ○ Measurement possible with minimal downtime (within 1 second) ○ Equipped with I/O output, designed for inline integration ○ Multiple sensor probes can be connected to a single amplifier For more details, please contact us or download the catalog.

• Other inspection equipment and devices
• Defect Inspection Equipment
• Image Processing Equipment

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.