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  4. ESI releases the latest version of the welding analysis software SYSWELD 2017.
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  • Sep 18, 2017
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Sep 18, 2017

ESI releases the latest version of the welding analysis software SYSWELD 2017.

日本イーエスアイ 日本イーエスアイ
ESI Group has released the latest version of its welding, assembly, and heat treatment software solution, SYSWELD 2017. This product is the most accurate multi-physics software for finite element analysis (FEA) for welding (arc, electron beam, laser, friction stir, spot welding) and heat treatment (carburizing, carbonitriding, quenching) simulations. SYSWELD, which can transfer the effects occurring in each manufacturing process to the next stage, is an end-to-end predictive solution for component manufacturing in the welding and assembly industry. With the release of SYSWELD 2017, ESI has enhanced the simulation capabilities for welding and heat treatment, ensuring process feasibility and safety, controlling material properties and residual stresses, and keeping distortion caused by welding within acceptable limits to improve product performance. SYSWELD 2017, which strengthens support for multi-pass welding, automatically controls the inter-pass temperature between each welding process and allows for direct control of phase fractions and stresses, thereby enhancing the integrity of components. The latest version also supports new manufacturing processes such as spot welding using spacers, friction stir welding, and carbonitriding.
Virtual manufacturing process using SYSWELD
Virtual manufacturing process using SYSWELD
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ESI SYSWELD
The Virtual Welding & Assembly solution allows for the prediction of thermal effects in the welding process. It also enables the exploration of cost-effective methods, control of welding quality, and management of residual stress.
SYSWELD Catalog Download
This is the catalog for the welding analysis software SYSWELD/VisualAssembly.

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Production Technology: Heat Treatment and Welding Analysis Engineering

Production Technology: Heat Treatment and Welding Analysis Engineering

Production Technology Engineering Services The efficiency of production technologies such as press forming, casting, welding, and heat treatment leads to significant cost reductions. At ESI, engineers with specialized knowledge for each production process use optimal tools to provide consulting services and contract analysis. ■□■ Heat Treatment and Welding Analysis Engineering ■□■ Applying heat to components through processes like welding and heat treatment for the purpose of metal bonding and material modification is a widely adopted technology. However, it is undeniable that the current situation relies on the experience and intuition of engineers. ESI proposes shortcuts to problem-solving using its cutting-edge analysis technology. ■ Heat Treatment Deformation Prediction It is possible to analyze various behaviors caused by the heat treatment process by considering phase transformations and the mechanical properties of temperature-dependent materials. ■ Welding Condition Optimization With the heat source model creation capabilities of ESI's 'SYSWELD' and its extensive track record, it is possible to predict all phenomena occurring during welding. ■ Welding Deformation Prediction Contributes to the optimization of welding paths and constraints.

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Related catalog(1)

Welding analysis solution 'SYSWELD/ Visual Assembly'

Welding analysis solution 'SYSWELD/ Visual Assembly'

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High Voltage Fuse "EVFC-φ10.3 950V/1000V"

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The high-voltage fuse "EVFC-φ10.3 950V/1000V" is a heat-resistant and durable automotive high-voltage fuse (made of ceramic material) that supports DC 950V/1000V. It is utilized as a fuse for protecting high-voltage auxiliary circuits such as electric compressors and DC/DC converters. It is often adopted as an automotive fuse for high-voltage circuits that meet the needs of hybrid cars and electric vehicles. The EV fuse developed by PEC is not only used by domestic automotive manufacturers but has also been adopted by manufacturers worldwide, and it continues to be improved, becoming the global standard for fuses.

Nov 26, 2025

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■■ Leak test for pouch containers such as packed rice! | MSQ-2003 series ■■ Packaging container air leak test device, pinhole inspection device, and full inspection device.

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The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Nov 26, 2025

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■■ Air leak tester for EV (electric vehicle) battery cases | FLZ-0630 series ■■ Reduces noise. Measurement is performed using a newly developed smoothing function and linear fitting correction function.

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This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA

Nov 26, 2025

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Nov 26, 2025

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PFAS Regulation Countermeasures! ■■ Leak Test Equipment for Small Electronic Components|MSA-0101 series ■■ Does not use fluorinated inert fluids. PFAS-free. Offers accuracy equal to or better than liquid immersion testing.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Nov 26, 2025

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  • XP Power XP Power CCR200/300/420/550シリーズ電源ー信頼性の高い電源
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