Wire cut electrical discharge machining for molds and metal parts [Processing achievements introduction]

We have a track record of over 500 companies and boast 30 years of trust! We own 16 machines and excel in precision processing utilizing wire cutting technology!

Marudai Precision specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. For information on other technologies, please contact us. 【Processing Examples】 ■ Fitting processing with different shapes on the top and bottom This is a high-difficulty fitting processing with different shapes on the top and bottom, consisting of four pieces. The fitting shapes are designed so that only one piece can be removed at a time. 【Equipment Owned】 ■ Wire electrical discharge machines: 16 units ■ High-speed fine hole discharge machines: 2 units ■ CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and boast 30 years of trust! We own 16 machines and excel in precision machining utilizing wire cutting technology!

Marudai Precision specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. For information on other technologies, please feel free to contact us. 【Processing Example】 ■Fitting Processing The fitting shape was cut from a single material that has been polished on six sides, processed solely by wire electrical discharge machining without using vices or dedicated jigs, and only one clamp was used for processing. Additionally, the discharge machining surface and reference surface have not been corrected with oil stones or similar tools. 【Equipment Owned】 ■Wire Electrical Discharge Machines: 16 units ■High-Speed Fine Hole Discharge Machines: 2 units ■CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and take pride in our 30 years of trust! We own 16 machines and excel in precision machining using wire cutting technology!

Maruda Seimitsu specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our machining. What we are introducing this time is just a small example of our technology. For other technologies, please contact us. 【Machining Examples】 ■ Upper and Lower Different Shapes The upper and lower different shapes machining is a method that utilizes the characteristics of wire electrical discharge machining. The photo shows the upper shape as round and the lower shape as an oval-shaped workpiece. * The application is for a rubber extrusion nozzle. As long as the number of elements in the upper and lower parts is the same, various shapes can be machined. * If the shapes are too complex, there may be a possibility that the interior cannot be removed. 【Equipment Owned】 ■ Wire Electrical Discharge Machines: 16 units ■ High-Speed Fine Hole Electrical Discharge Machines: 2 units ■ CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and boast 30 years of trust! We own 16 machines and excel in precision machining using wire cutting technology!

Marudai Precision specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. For information on other technologies, please contact us. 【Processing Examples】 ■ Large-scale processing Maximum processing size: up to 750×500×310. 【Equipment Owned】 ■ Wire electrical discharge machines: 16 units ■ High-speed fine hole discharge machines: 2 units ■ CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and boast 30 years of trust! We own 16 machines and excel in precision machining using wire cutting technology!

Marudai Precision specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. For information on other technologies, please contact us. 【Processing Examples】 ■ Gauges We can create gauges such as PL model gauges. 【Equipment Owned】 ■ Wire electrical discharge machines: 16 units ■ High-speed fine hole discharge machines: 2 units ■ CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and boast 30 years of trust! We own 16 machines and excel in precision machining utilizing wire cutting technology!

Marudai Precision specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee, resulting in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. For information on other technologies, please contact us. 【Processing Examples】 ■ Difficult-to-process materials Conductive ceramics, graphite, Inconel, etc. With our non-electrolytic power supply, we can process titanium without burning, and theoretically, any type of material can be processed as long as it can conduct electricity! 【Equipment Owned】 ■ Wire electrical discharge machines: 16 units ■ High-speed fine hole discharge machines: 2 units ■ CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and take pride in our 30 years of trust! We own 16 machines and excel in precision machining using wire cutting technology!

Marudai Precision specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. For information on other technologies, please contact us. 【Processing Examples】 ■Material for Parts We accommodate various needs, including small lots and single-item processing. 【Equipment Owned】 ■Wire Electrical Discharge Machines: 16 units ■High-Speed Fine Hole Electrical Discharge Machines: 2 units ■CADCAM: 7 units

• Electric discharge machine
• Processing Contract

We have a track record of over 500 companies and boast 30 years of trust! We own 16 machines and excel in precision machining using wire cutting technology!

Marudai Seimitsu specializes in wire electrical discharge machining and fine hole discharge machining in Higashi-Osaka City, Osaka Prefecture. We allocate a larger installation area per machine compared to typical processing companies, which increases the work efficiency of each employee and results in better products being completed more quickly! Here are some examples of our processing. What we are introducing this time is just a small example of our technology. Please contact us for information on other technologies. 【Processing Examples】 ■ Precision Processing Precision progressive molds (plate thickness 0.06) Achievements in mold parts tolerance (-0, +0.003), etc. 【Equipment Owned】 ■ Wire Electrical Discharge Machines: 16 units ■ High-Speed Fine Hole Discharge Machines: 2 units ■ CADCAM: 7 units

• Electric discharge machine
• Processing Contract

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

We will be exhibiting at the "New Manufacturing and New Services Exhibition for Small and Medium Enterprises" from December 16 (Tuesday) to 18 (Thursday), 2025. Please feel free to stop by our booth. We look forward to meeting everyone.

[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

Would you like to have that product certified as "Accredited calibration"? Our company conducts calibration of pressure category "leak gauges" as a registered business under the Measurement Law Calibration Business Registration System (JCSS). Additionally, we are accredited by the Japan Accreditation Board (JAB) as a calibration organization compliant with the international standard ISO/IEC 17025, and we perform calibration of "flow rate," issuing calibration certificates with symbols. Fukuda is an accredited calibration organization compliant with international MRA.