Commercialization of a high-performance "magnet rotor" for aluminum sorting machines.

Collect and sort valuable metals such as copper, aluminum, and brass! ~We will provide proposals to increase added value~

What kind of system is the non-ferrous metal sorting system? - It is a recovery system for non-ferrous metals that combines our non-ferrous metal sorting machine, conveyor system, and color sorter. 1. Non-ferrous metals (copper, aluminum, brass, etc.) are sorted using eddy currents in the non-ferrous metal sorting machine. 2. The sorted non-ferrous metals (copper, aluminum, brass, etc.) are transported by the conveyor system. 3. The non-ferrous metals (copper, aluminum, brass, etc.) are sorted by color using the color sorter. What are the benefits? - Recovery of valuable amounts from processed materials. - Reduction of the number of personnel required for manual sorting, leading to lower labor costs.

• Automatic sorting machine
• Other conveying machines

With a double coil design, we deliver unprecedented high performance!

What is an electromagnetic drum-type magnetic separator (double coil)? It is a drum-type magnetic separator that uses electromagnets. A typical electromagnetic drum-type magnetic separator combines electromagnets and permanent magnets, but this electromagnetic drum-type magnetic separator (double coil) uses electromagnets for both the main and auxiliary poles! What are the advantages of the electromagnetic drum-type magnetic separator (double coil)? - By constructing the entire magnetic circuit with electromagnets, magnetic force is increased! → It can recover magnetic materials that were difficult to attract with conventional drum magnetic separators. - Improved maintenance - Magnetic force can be adjusted → In the case of permanent magnets, it is not possible to adjust the strength of the magnetic force, but with this electromagnetic drum-type magnetic separator (double coil), our unique voltage control allows for stepless adjustment of the magnetic force.

• Other conveying machines

Compared to our conventional machines, the recovery rate of magnetic materials has significantly improved!!

A high-performance model of the electromagnetic suspended magnetic separator has been developed! - Improved magnetic circuit increases the magnetic flux density at the ends of the conveyor belt by up to 25%. - The magnetic flux density directly below the separator increases by up to 15%. → Compared to conventional models, the iron recovery rate has significantly improved! - Compact design with the same size as the existing lineup. → Minimal modifications are needed during the replacement of existing machines, making the installation process smooth! Custom manufacturing is also possible. - Designed and manufactured to match existing connections!

• Other conveying machines

Detect the color of the processed material and sort it using air blow!

◆Features of the Color Sorter◆ 〇Detection of processed materials using CCD cameras from two directions (top and bottom). →High-precision sorting is possible as the materials can be identified from both the front and back using cameras. 〇Two-stage system →The sorting unit is divided into two stages (upper and lower), allowing for coarse sorting followed by fine sorting in one pass. Additionally, settings can be adjusted for the upper and lower stages, enabling configurations tailored to specific purposes such as sorting into three categories.

• Other conveying machines

It is a compact and high-performance lifting magnet that can be attached to heavy machinery such as hydraulic excavators.

【Features】 〇 Easy to install on hydraulic excavators, and with no vibration from the magnet, operators can handle scrap reliably and quickly! 〇 Special brackets are provided for installation, making it easy to attach and detach from the arm!

• Other conveying machines

Are you having trouble with weakly magnetic materials, including deformed stainless steel, which are difficult to recover using conventional magnetic separators?

- Achieved a high magnetic force of 1.3T (13,000G) on the pulley surface through a unique magnetic pole design! - It is possible to recover weakly magnetic materials and deformed stainless steel, which cannot be collected by conventional magnetic separators, using magnetic force! - Due to the permanent magnet system, it can be used for many years. - Custom manufacturing is also available. ◎ Manufactured in sizes tailored to your equipment and facilities Not only standard products but also specifications that match the connection parts are manufactured. * We also produce belt-type and drum-type (drum shell surface: approximately 0.8T) models.

• Sorting machine

Please compare the recovery rate and purity of non-ferrous metals! This is the "high-performance" non-ferrous metal sorting machine MSK series, which has significantly improved sorting performance compared to the standard type.

【Significant Improvement in Sorting Accuracy!】 The magnetic drum with "eccentric structure" that has been implemented traditionally has been significantly powered up with our unique design!! By extending the flight distance of non-ferrous metals, we have achieved a substantial increase in the recovery rate and purity of non-ferrous metals. 【What’s Good About the Eccentric Structure?】 - Reduced Maintenance Frequency Compared to the concentric structure, the eccentric structure has lower magnetic force at the bottom of the magnetic drum, which significantly reduces the frequency of belt damage caused by the entrapment of magnetic materials (such as iron) and the breakage of FRP drum shells! - Improved Recovery Rate and Purity By applying an alternating magnetic field concentrated at an optimal position, the flight distance of non-ferrous metals is enhanced. As a result, the recovery purity and recovery rate of non-ferrous metals (such as copper, aluminum, brass, etc.) increase.

• Conveyor

For sorting stainless steel! For the recovery of lithium-ion batteries!

High magnetic force capable of recovering stainless steel - This is a high magnetic force magnet pulley designed for stainless steel sorting machines. * The recoverable stainless steel may vary depending on shape, material, weight, etc. Custom manufacturing is also available - We design and manufacture to the size that fits your equipment and facilities.

• Belts and pulleys

By replacing the conveyor head pulley with a magnetic pulley, it can be used for the recovery of ferromagnetic materials.

〇 For the recovery of ferromagnetic materials - Since it is a permanent magnet type, the magnetic force does not diminish unless heat or shock is applied, allowing for long-term use! 〇 We also accept custom-made production - We design and manufacture to dimensions that match existing pulleys and equipment sizes. - Processing of the bearing end is also possible. - We can also accommodate requests for high magnetic force types and rubber lining specifications.

• Belts and pulleys

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

The inspection targets of the "MSX-7003 series" are relatively large electronic devices. 【Inspection Targets】 - LED - Optical devices - High-frequency devices - Power semiconductors - IR sensors - Gyro sensors - Angular velocity sensors - Electrolytic capacitors, etc. The transport system is designed based on "pallet to pallet" to accommodate various types of work. The following three processes are performed automatically by the airtight inspection device: - Helium bombarding - Gross leak test - Fine leak test For packaged products smaller than 10 mm on each side, the work is set up using pallets or trays, followed by helium bombarding ↓ Then transported to the leak test process through high-speed handling ↓ Going through a continuous process from the gross leak test to the fine leak test ↓ And finally, discharged onto a pallet through high-speed handling. It also supports inline operations (the height of the pass line is 940 mm). Please watch the YouTube video from the link below.

In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!