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  2. Ferrous/Non-ferrous metals
  3. ヘガネスジャパン
  4. From May 26 (Wednesday) to 28 (Friday), 2021, we will be exhibiting examples of metal powder applications for sintered transmission gears and SMC automotive motor cores at the "Automotive Technology Exhibition 2021" held at Pacifico Yokohama.
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  • Apr 08, 2021
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Apr 08, 2021

From May 26 (Wednesday) to 28 (Friday), 2021, we will be exhibiting examples of metal powder applications for sintered transmission gears and SMC automotive motor cores at the "Automotive Technology Exhibition 2021" held at Pacifico Yokohama.

ヘガネスジャパン ヘガネスジャパン
The "2021 Automotive Technology Exhibition" will be held at Pacifico Yokohama from May 26 (Wednesday) to 28 (Friday). At the Heganes Japan booth (Booth 160), we will introduce the latest applications of metal powders in two fields: 1) sintered gears for automotive transmissions, and 2) various vehicle motor cores by SMC. We will showcase actual sintered gears for medium-sized vehicles, specifically a 6-speed MT gear with an input torque class of 320Nm used by the European Sintered Gear Consortium, as well as the latest sintered gears (planned) for attendees to see and touch, allowing them to experience the potential of sintered gears. We will also introduce Alvier AG PM-Technology (part of the Heganes Group), which has advanced technology for the core manufacturing process, including molding dies. Additionally, we will present application examples of motor cores using Somaloy, which is effectively a benchmark for pure iron-based powder magnetic materials, along with sample products. This time, we will focus on axial gap motors and plan to exhibit actual machines adopted by customers.
M32 Sintered Gear
M32 Sintered Gear
Axial gap motor using Somaloy
Axial gap motor using Somaloy
Date and time Wednesday, May 26, 2021 ~ Friday, May 28, 2021
10:00 AM ~ 06:00 PM
The last day is until 17:00.
Capital ■Venue: Pacifico Yokohama (Booth No. 160) ■Address: 1-1-1 Minatomirai, Nishi Ward, Yokohama City, Kanagawa Prefecture ■Organizer: Japan Society of Automotive Engineers ■Access <Minatomirai Line (Direct service from Tokyu Toyoko Line and Fukutoshin Line)>  ・5-minute walk from Minatomirai Station <JR Keihin-Tohoku Line & Yokohama City Subway>  ・12-minute walk from Sakuragicho Station (when using the moving walkway)         11 minutes by bus         5 minutes by taxi <JR Lines, Keikyu Line, Sotetsu Line, Airport Limousine Bus>  ・10 minutes by taxi from Yokohama Station        10 minutes by Sea Bass An online exhibition will also be held concurrently, and we will exhibit there as well.   Exhibition period: May 26, 2021 (Wednesday) to July 30, 2021 (Friday)   Venue: Online exhibition website
Entry fee Free *Registration in advance is required.
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M32 4th gear.jpg

Manufacturing process can be shortened to 1/4! Iron powder for sintered transmission gears.

High-load sintered gears produced by powder metallurgy can shorten the gear manufacturing process to less than 1/4, providing a new option that not only reduces size and weight but also improves gear characteristics.

The technology of powder metallurgy (PM) is widely adopted in various fields, including the automotive industry, as a sustainable "green" technology with a high material utilization rate (yield) close to 100% and low total energy consumption. By optimizing materials, process conditions, and design, it enables significant reductions in the number of steps previously required for processes such as gear cutting from steel, as well as lightweight and compact gear designs. Additionally, it allows for improvements in gear characteristics such as NVH, along with the addition of desired high functionality. 【Features】 - Elimination of gear cutting and hobbing allows for more than a 25% reduction in process time. - Significant reduction in the number of manufacturing equipment and installation area is possible. - Over 20% weight reduction can be achieved without additional processing steps such as hollowing or thinning. - A 15% reduction in bending and impact stress is possible with shape designs that are difficult with conventional methods. - Shape features such as marking can be added without any additional processes. - Integrated forming of gears and synchro cones can eliminate welding and preliminary processing steps. 【Exhibition Information】 Exhibition Name: 2021 Automotive Technology Exhibition Date: May 24 (Wed) to May 26 (Fri), 2021, 10:00 AM to 6:00 PM (until 5:00 PM on the final day) Venue: Pacifico Yokohama Exhibition Hall (Booth Number: 160)

  • gear
  • Transmission parts
  • Other metal materials

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Soft Magnetic Composite (SMC) 'Somaloy(R)' Overview

Soft magnetic material with an insulating coating applied to pure iron powder! Achieving high frequency (miniaturization) by reducing eddy current losses! ☆ Easy molding of complex shapes ☆

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company as a world first. It enables the manufacturing of cores with three-dimensional shapes and three-dimensional magnetic properties through mold forming. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】 - High compressibility allows for high permeability. - Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products. - An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges! - Complex shapes can be formed without secondary processing through net shaping (three-dimensional mechanical shapes that can be formed with uniaxial pressure). 【Grades】 - We offer a range of products covering frequencies from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

  • electromagnet
  • Other metal materials

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Soft magnetic composite material (SMC) "Somaloy(R)" for automotive motor applications.

A must-see for those struggling with miniaturizing motors! Ideal for pancake structure high-torque ultra-flat axial gap motors, etc.!

"Somaloy(R)" is a soft magnetic material made from pure iron powder that has been developed and insulated by our company. We enable innovative motor designs that are not constrained by the limitations of electromagnetic steel sheets, providing solutions to many challenges faced by our customers. 【Matching of Axial Gap Motors (Axial Flux Motors) Topology with "Somaloy(R)"】   ■ Net shaping (3D mechanical shapes that can be "unidirectionally pressed")   ■ Realization of freedom in 3D magnetic circuit design    ☆ Achieving compact, lightweight, and low-cost designs that were difficult with conventional electromagnetic steel sheets☆ 【Grades】  Covers from below 100Hz to 100kHz 【Examples of Advantages for Electric Motors】   Reduces dimensions and weight by up to 60% ☆ Technical design support for axial gap motors is also underway☆  ・ 3D magnetic circuit analysis using JMAG  ・ 3D CAD modeling  ・ Optimization using Mode Frontier  ・ Winding design  ・ Strength analysis    We will design according to your requirements. Please feel free to contact us.  ★ Catalogs for axial gap motors using "Somaloy(R)" are currently being distributed ★

  • Steel

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Soft magnetic composite (SMC) material 'Somaloy(R)' vehicle-mounted reactor

Achieving alloy-level low loss with pure iron-based powder!

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company ahead of the world. [Main Needs for Automotive Reactors] - Low cost - Low loss - Miniaturization [Features and Benefits of Somaloy] - Each particle of pure iron base powder is coated with an insulating layer, significantly reducing eddy current loss in the high-frequency range. - Being based on pure iron, it achieves high compressibility and easy handling, resulting in improved manufacturing efficiency. [Suitable Application Examples] - Boost reactors for DC/DC converters There is a proven track record of mass production of automotive boost reactors using "Somaloy(R)"! ★ We are currently offering the "Somaloy(R)" catalog without exception! ★ If you have any questions, please feel free to contact us♪

  • Steel

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electronica India / productronica India 2026

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productronica China 2026

Notice of Participation in productronica China 2026 (Shanghai)

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