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  2. Ferrous/Non-ferrous metals
  3. ヘガネスジャパン
  4. We will be exhibiting examples of metal powder applications for sintered transmission gears and SMC vehicle motor cores online at the "2021 ONLINE Automotive Technology Exhibition"!
SEMINAR_EVENT
  • May 14, 2021
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May 14, 2021

We will be exhibiting examples of metal powder applications for sintered transmission gears and SMC vehicle motor cores online at the "2021 ONLINE Automotive Technology Exhibition"!

ヘガネスジャパン ヘガネスジャパン
Heganes Japan Co., Ltd. will be exhibiting at the "2021 ONLINE Automotive Technology Exhibition"! At our online booth, we plan to introduce the latest applications of metal powders in the following two fields, so please visit our online booth! ◆ Sintered Gears for Automotive Transmissions ◆ 1) Introduction of sintered gears for medium-sized vehicles with an input torque of 320Nm class 6-speed MT used in the European Sintered Gear Consortium. 2) Introduction of Alvier AG PM-Technology (Heganes Group), which has advanced technology for molding dies used in sintered gears. ◆ Various Vehicle Motor Cores by SMC ◆ We will focus on application examples using Somaloy, which is virtually the benchmark for pure iron-based powder magnetic cores, specifically in axial gap motors. 1) Axial gap induction motor developed at Shizuoka University. 2) Actuators equipped with axial gap motors adopted by domestic manufacturers. 3) Examples of adoption for passive components, etc. ◆ Sustainability (Towards a Sustainable Society) ◆ Our initiatives through sintering methods and pure iron-based powder magnetic cores.
M32 Sintered Gear
M32 Sintered Gear
Axial gap motor using Somaloy
Axial gap motor using Somaloy
Date and time Wednesday, May 26, 2021 ~ Friday, Jul 30, 2021
■Organizer: Japan Society of Automotive Engineers
Capital
Entry fee Free Pre-registration is required.
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Manufacturing process can be shortened to 1/4! Iron powder for sintered transmission gears.

High-load sintered gears produced by powder metallurgy can shorten the gear manufacturing process to less than 1/4, providing a new option that not only reduces size and weight but also improves gear characteristics.

The technology of powder metallurgy (PM) is widely adopted in various fields, including the automotive industry, as a sustainable "green" technology with a high material utilization rate (yield) close to 100% and low total energy consumption. By optimizing materials, process conditions, and design, it enables significant reductions in the number of steps previously required for processes such as gear cutting from steel, as well as lightweight and compact gear designs. Additionally, it allows for improvements in gear characteristics such as NVH, along with the addition of desired high functionality. 【Features】 - Elimination of gear cutting and hobbing allows for more than a 25% reduction in process time. - Significant reduction in the number of manufacturing equipment and installation area is possible. - Over 20% weight reduction can be achieved without additional processing steps such as hollowing or thinning. - A 15% reduction in bending and impact stress is possible with shape designs that are difficult with conventional methods. - Shape features such as marking can be added without any additional processes. - Integrated forming of gears and synchro cones can eliminate welding and preliminary processing steps. 【Exhibition Information】 Exhibition Name: 2021 Automotive Technology Exhibition Date: May 24 (Wed) to May 26 (Fri), 2021, 10:00 AM to 6:00 PM (until 5:00 PM on the final day) Venue: Pacifico Yokohama Exhibition Hall (Booth Number: 160)

  • gear
  • Transmission parts
  • Other metal materials

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Soft Magnetic Composite (SMC) 'Somaloy(R)' Overview

Soft magnetic material with an insulating coating applied to pure iron powder! Achieving high frequency (miniaturization) by reducing eddy current losses! ☆ Easy molding of complex shapes ☆

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company as a world first. It enables the manufacturing of cores with three-dimensional shapes and three-dimensional magnetic properties through mold forming. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】 - High compressibility allows for high permeability. - Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products. - An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges! - Complex shapes can be formed without secondary processing through net shaping (three-dimensional mechanical shapes that can be formed with uniaxial pressure). 【Grades】 - We offer a range of products covering frequencies from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

  • electromagnet
  • Other metal materials

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Soft magnetic composite material (SMC) "Somaloy(R)" for automotive motor applications.

A must-see for those struggling with miniaturizing motors! Ideal for pancake structure high-torque ultra-flat axial gap motors, etc.!

"Somaloy(R)" is a soft magnetic material made from pure iron powder that has been developed and insulated by our company. We enable innovative motor designs that are not constrained by the limitations of electromagnetic steel sheets, providing solutions to many challenges faced by our customers. 【Matching of Axial Gap Motors (Axial Flux Motors) Topology with "Somaloy(R)"】   ■ Net shaping (3D mechanical shapes that can be "unidirectionally pressed")   ■ Realization of freedom in 3D magnetic circuit design    ☆ Achieving compact, lightweight, and low-cost designs that were difficult with conventional electromagnetic steel sheets☆ 【Grades】  Covers from below 100Hz to 100kHz 【Examples of Advantages for Electric Motors】   Reduces dimensions and weight by up to 60% ☆ Technical design support for axial gap motors is also underway☆  ・ 3D magnetic circuit analysis using JMAG  ・ 3D CAD modeling  ・ Optimization using Mode Frontier  ・ Winding design  ・ Strength analysis    We will design according to your requirements. Please feel free to contact us.  ★ Catalogs for axial gap motors using "Somaloy(R)" are currently being distributed ★

  • Steel

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Soft magnetic composite (SMC) material 'Somaloy(R)' vehicle-mounted reactor

Achieving alloy-level low loss with pure iron-based powder!

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company ahead of the world. [Main Needs for Automotive Reactors] - Low cost - Low loss - Miniaturization [Features and Benefits of Somaloy] - Each particle of pure iron base powder is coated with an insulating layer, significantly reducing eddy current loss in the high-frequency range. - Being based on pure iron, it achieves high compressibility and easy handling, resulting in improved manufacturing efficiency. [Suitable Application Examples] - Boost reactors for DC/DC converters There is a proven track record of mass production of automotive boost reactors using "Somaloy(R)"! ★ We are currently offering the "Somaloy(R)" catalog without exception! ★ If you have any questions, please feel free to contact us♪

  • Steel

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【Christmas Seminar Concluding the Year of AI】What is the new international standard "ISO 42001 (AIMS)"? The latest updates on AI management systems that accelerate business! (Remote event on December 25, 2025)

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Optima Solutions Co., Ltd. (Headquarters: Minato-ku, Tokyo, Representative: Koji Naka) will hold a Christmas seminar on December 25, 2025 (Thursday) at 14:20, providing the latest information on the international standard ISO 42001 (AI Management System Certification). We invite you to participate. (Remote event, free of charge) Date and Time: December 25, 2025 (Thursday) 14:20-16:30 (Reception starts at 14:00) Location: Remote (using Zoom) Participation Fee: Free What You Will Learn: ◆ Basic knowledge of ISO 42001 (AIMS) - Latest trends in ISO 42001 (AIMS certification) - Overview of the standard and schedule for certification audits - Specific benefits of implementation - Details of the process for building AIMS and necessary actions and more Instructors: Optima Solutions Co., Ltd. Representative Privacy Samurai Koji Naka Senior Consultant Asanaga Endo Target Audience: Companies interested in ISO 42001 (AIMS certification) *Please refrain from attending if you are a competitor, an individual, or from a professional services firm. Application Deadline: Applications will close as soon as capacity is reached.

Nov 17, 2025

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High-performance, very user-friendly, ultra-compact flexible benchtop FTIR equipment.

Fundamentals of Fourier Transform Infrared (FTIR) Spectroscopic Analysis

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FTIR is a highly versatile analytical technique that can be used for the identification, quantification, and structural analysis of various organic compounds. It allows for relatively quick and easy measurement results, making it applicable in a wide range of fields such as research and development and quality control. By effectively utilizing FTIR, it is possible to conduct organic analysis more efficiently. This webinar will clearly explain the essential foundational knowledge needed to utilize FTIR. It is recommended for those currently using FTIR, as well as those considering its introduction or who are interested in it. <Program> "Basics of FTIR" Fourier Transform Infrared (FTIR) spectroscopy is a general analytical method that can perform qualitative and quantitative analysis on a wide range of organic compounds. By combining it with various measurement techniques, it is possible to measure samples in solid, liquid, and gas forms. To effectively utilize FTIR, it is important to understand the basics, which enables diverse applications in analysis. Therefore, this webinar will focus on introducing foundational content such as the principles of hardware and the basic principles of various measurement techniques.

Nov 17, 2025

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Airflow photography - Camera specialized for fine particle visualization

We will exhibit a particle visualization system at "SEMICON Japan 2025" (December 17-19, 2025 / Tokyo Big Sight, East Exhibition Hall, East Hall 6, E6729).

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  • SEMINAR_EVENT

We will solve the issues related to the deterioration of defect rates due to fine particles and the need for cleanliness in manufacturing sites. The particle visualization system developed by Shin Nippon Air Technologies, under the ViEST brand, combines a uniquely developed ultra-sensitive camera and light source to visualize fine particles in clean rooms and equipment. It can capture their behavior in real-time while also quantifying particle information, making it a world-class visualization system. Currently, we are expanding the sale of systems and tools, as well as contract technical services utilizing these technologies both domestically and internationally. We have particularly rich experience in the semiconductor industry and clean rooms. The following are some examples of applications, but by utilizing our technology, we can strongly promote solutions to various issues such as the deterioration of defect rates caused by fine foreign substances, visualization of clean airflow, and concerns regarding cleanliness in the field. - Visualization investigation of fine particles and airflow in manufacturing lines and environmental improvement - Promotion of cleanliness in manufacturing equipment and environments - Cleanliness evaluation of various equipment performance - Improvement of yield and quality degradation caused by contamination issues - Support for research and development requiring visualization of fine particles and airflow - Evaluation of particle generation from products.

Nov 17, 2025

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What is the data collection and utilization foundation for bringing about business transformation?

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In order to aim for a speedy resolution of business challenges from a multifaceted perspective, it is essential to create an environment where various data can be aggregated in one place and analyzed integratively. In this presentation, we will introduce the construction of a common platform for data utilization within the Panasonic Group, along with centralized data management, using case studies. <Recommended for> - Those who want to accelerate decision-making in management through data analysis and utilization. - Those who are struggling with the significant amount of time required for aggregation and analysis due to data being scattered. - Those who are collecting data but are unable to utilize it, resulting in no connection to business transformation.

Nov 17, 2025

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【Vacuum Exhibition Check Before Your Visit!】 You can download materials related to vacuum equipment for free.

[Information Presentation] Don't miss the latest updates on vacuum machinery!

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【Vacuum Exhibition Check Before Your Visit!】 You can download materials related to vacuum equipment for free. Please take a look at the latest technology use cases and analytical know-how. - Guide to environmentally friendly vacuum and leak detection solutions: Sustainability in the vacuum industry - Agilent IDP Dry Scroll Pump Catalog: Low noise, oil-free, reliable - providing a better vacuum environment - Vacuum and leak detection solutions for e-mobility: Portfolio of vacuum pumps and leak detectors Vacuum 2025 Date: December 3 (Wednesday) - 5 (Friday), 2025, 10:00 AM - 5:00 PM Venue: Tokyo Big Sight, South Hall 2 Booth Number: V-36

Nov 17, 2025

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