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  2. Ferrous/Non-ferrous metals
  3. Hoganas Japan K.K.
  4. We will be exhibiting examples of metal powder applications for sintered transmission gears and SMC vehicle motor cores online at the "2021 ONLINE Automotive Technology Exhibition"!
SEMINAR_EVENT
  • May 14, 2021
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May 14, 2021

We will be exhibiting examples of metal powder applications for sintered transmission gears and SMC vehicle motor cores online at the "2021 ONLINE Automotive Technology Exhibition"!

Hoganas Japan K.K. Hoganas Japan K.K.
Heganes Japan Co., Ltd. will be exhibiting at the "2021 ONLINE Automotive Technology Exhibition"! At our online booth, we plan to introduce the latest applications of metal powders in the following two fields, so please visit our online booth! ◆ Sintered Gears for Automotive Transmissions ◆ 1) Introduction of sintered gears for medium-sized vehicles with an input torque of 320Nm class 6-speed MT used in the European Sintered Gear Consortium. 2) Introduction of Alvier AG PM-Technology (Heganes Group), which has advanced technology for molding dies used in sintered gears. ◆ Various Vehicle Motor Cores by SMC ◆ We will focus on application examples using Somaloy, which is virtually the benchmark for pure iron-based powder magnetic cores, specifically in axial gap motors. 1) Axial gap induction motor developed at Shizuoka University. 2) Actuators equipped with axial gap motors adopted by domestic manufacturers. 3) Examples of adoption for passive components, etc. ◆ Sustainability (Towards a Sustainable Society) ◆ Our initiatives through sintering methods and pure iron-based powder magnetic cores.
M32 Sintered Gear
M32 Sintered Gear
Axial gap motor using Somaloy
Axial gap motor using Somaloy
Date and time Wednesday, May 26, 2021 ~ Friday, Jul 30, 2021
■Organizer: Japan Society of Automotive Engineers
Capital
Entry fee Free Pre-registration is required.
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M32 4th gear.jpg

Manufacturing process can be shortened to 1/4! Iron powder for sintered transmission gears.

High-load sintered gears produced by powder metallurgy can shorten the gear manufacturing process to less than 1/4, providing a new option that not only reduces size and weight but also improves gear characteristics.

The technology of powder metallurgy (PM) is widely adopted in various fields, including the automotive industry, as a sustainable "green" technology with a high material utilization rate (yield) close to 100% and low total energy consumption. By optimizing materials, process conditions, and design, it enables significant reductions in the number of steps previously required for processes such as gear cutting from steel, as well as lightweight and compact gear designs. Additionally, it allows for improvements in gear characteristics such as NVH, along with the addition of desired high functionality. 【Features】 - Elimination of gear cutting and hobbing allows for more than a 25% reduction in process time. - Significant reduction in the number of manufacturing equipment and installation area is possible. - Over 20% weight reduction can be achieved without additional processing steps such as hollowing or thinning. - A 15% reduction in bending and impact stress is possible with shape designs that are difficult with conventional methods. - Shape features such as marking can be added without any additional processes. - Integrated forming of gears and synchro cones can eliminate welding and preliminary processing steps. 【Exhibition Information】 Exhibition Name: 2021 Automotive Technology Exhibition Date: May 24 (Wed) to May 26 (Fri), 2021, 10:00 AM to 6:00 PM (until 5:00 PM on the final day) Venue: Pacifico Yokohama Exhibition Hall (Booth Number: 160)

  • gear
  • Transmission parts
  • Other metal materials

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Soft Magnetic Composite (SMC) 'Somaloy(R)' Overview

Soft magnetic material with an insulating coating applied to pure iron powder! Achieving high frequency (miniaturization) by reducing eddy current losses! ☆ Easy molding of complex shapes ☆

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company as a world first. It enables the manufacturing of cores with three-dimensional shapes and three-dimensional magnetic properties through mold forming. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】 - High compressibility allows for high permeability. - Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products. - An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges! - Complex shapes can be formed without secondary processing through net shaping (three-dimensional mechanical shapes that can be formed with uniaxial pressure). 【Grades】 - We offer a range of products covering frequencies from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

  • electromagnet
  • Other metal materials

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Soft magnetic composite material (SMC) "Somaloy(R)" for automotive motor applications.

A must-see for those struggling with miniaturizing motors! Ideal for pancake structure high-torque ultra-flat axial gap motors, etc.!

"Somaloy(R)" is a soft magnetic material made from pure iron powder that has been developed and insulated by our company. We enable innovative motor designs that are not constrained by the limitations of electromagnetic steel sheets, providing solutions to many challenges faced by our customers. 【Matching of Axial Gap Motors (Axial Flux Motors) Topology with "Somaloy(R)"】   ■ Net shaping (3D mechanical shapes that can be "unidirectionally pressed")   ■ Realization of freedom in 3D magnetic circuit design    ☆ Achieving compact, lightweight, and low-cost designs that were difficult with conventional electromagnetic steel sheets☆ 【Grades】  Covers from below 100Hz to 100kHz 【Examples of Advantages for Electric Motors】   Reduces dimensions and weight by up to 60% ☆ Technical design support for axial gap motors is also underway☆  ・ 3D magnetic circuit analysis using JMAG  ・ 3D CAD modeling  ・ Optimization using Mode Frontier  ・ Winding design  ・ Strength analysis    We will design according to your requirements. Please feel free to contact us.  ★ Catalogs for axial gap motors using "Somaloy(R)" are currently being distributed ★

  • Steel

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Soft magnetic composite (SMC) material 'Somaloy(R)' vehicle-mounted reactor

Achieving alloy-level low loss with pure iron-based powder!

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company ahead of the world. [Main Needs for Automotive Reactors] - Low cost - Low loss - Miniaturization [Features and Benefits of Somaloy] - Each particle of pure iron base powder is coated with an insulating layer, significantly reducing eddy current loss in the high-frequency range. - Being based on pure iron, it achieves high compressibility and easy handling, resulting in improved manufacturing efficiency. [Suitable Application Examples] - Boost reactors for DC/DC converters There is a proven track record of mass production of automotive boost reactors using "Somaloy(R)"! ★ We are currently offering the "Somaloy(R)" catalog without exception! ★ If you have any questions, please feel free to contact us♪

  • Steel

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Exhibition Information : 28th INTERPHEX Week Tokyo

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Dear Sir or Madam, We hope this message finds you well and that your company continues to prosper. FUKUDA will be exhibiting at the 28th INTERPHEX Week Tokyo. At the exhibition, we will be showcasing 100% inspection equipment compliant with Container Closure Integrity Testing (CCIT) standards, as well as sampling inspection machines. We sincerely invite you to visit our booth at this opportunity and would greatly appreciate your attendance despite your busy schedule. Yours sincerely, [Dates] May 20 (Wed) - 22 (Fri), 2026 10:00-17:00 (JST) [Venue] Makuhari Messe, Japan 8 Hall Booth No. 41 - 36

Apr 20, 2026

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Lithium-ion battery evaluation and analysis

[Free Seminar] Lithium-Ion Battery Evaluation/Analysis Service

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  • SEMINAR_EVENT

Rechargeable lithium-ion batteries that can be used repeatedly. They are used in a wide range of fields, from small consumer products to IoT devices, industrial equipment, and, in recent years, various mobility products. On the other hand, accidents caused by smoke and fire from lithium-ion batteries used in various environments are increasing year by year. Why do smoke and fire accidents persist? One reason is that the risks of smoke and fire have not been thoroughly examined. Eurofins FQL has been evaluating and analyzing battery cells and packs provided by numerous domestic and overseas suppliers for many years since the proliferation of lithium-ion batteries. In this seminar, we will introduce the reliability, safety evaluation, and analysis methods of lithium-ion battery cells and protection circuits using case studies.

Apr 20, 2026

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We will exhibit at INTERPHEX Japan.

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  • SEMINAR_EVENT

We will be exhibiting at "INTERPHEX JAPAN" held at Makuhari Messe. During the event, we will showcase various products. We invite all relevant parties to come and visit us. 【Suppliers】 ・LAUDA

Apr 20, 2026

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We will exhibit at the Pharma Lab EXPO 2026.

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We will be exhibiting at the "Pharma Lab EXPO 2026" held at Makuhari Messe. During the event, we will showcase various products. We invite all relevant parties to come and visit us. 【Suppliers】 - Strassburger - Erhfeld - nNano - Rheosense - SOTAX - Novasina - Alit Biotech - Endress Hauser

Apr 20, 2026

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We will exhibit at the NEW Environment Exhibition 2026.

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We will be exhibiting at the "NEW Environmental Exhibition 2026" held at Tokyo Big Sight. During the event, we will showcase various products. We invite all related parties to come and visit us. 【Suppliers】 - MAAG - Ettlnger

Apr 20, 2026

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