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  1. Home
  2. Industrial Machinery
  3. The Japan Steel Works, Ltd. Plastics Machinery Business
  4. We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.
PRODUCT
  • Aug 30, 2021
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Aug 30, 2021

We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.

The Japan Steel Works, Ltd. The Japan Steel Works, Ltd. Plastics Machinery Business
We are pleased to announce that our company will provide continuous decomposition technology used for chemical recycling to Sumitomo Chemical Co., Ltd. This technology continuously recovers MMA (methyl methacrylate) monomer from used acrylic resin (PMMA) using a twin-screw kneading extruder from the 'TEX Series'. The 'TEX Series' twin-screw kneading extruder is expected to be applied not only for thermal recycling and material recycling purposes but also for chemical recycling applications. To meet societal needs for recycling technology, we plan to establish a chemical recycling center within our Hiroshima manufacturing facility in 2022. Our group will continue to work on developing products that reduce environmental impact and aims to be a company that contributes to the realization and development of a sustainable society.
PMMA sheet (provided by Sumitomo Chemical)
PMMA sheet (provided by Sumitomo Chemical)
Two-axis mixing extruder "TEX Series"
Two-axis mixing extruder "TEX Series"
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Providing Technology for Chemical Recycling of Acrylic Resin with Our Twin-Screw Extruder
Our News Release
Establishment of a New Demonstration Facility for Chemical Recycling of Acrylic Resin to Contribute to Reducing Environmental Impact
Sumitomo Chemical Co., Ltd. News Release

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画像差し替え済み3校_0619_jsw_550_550_2088383.jpg

Chemical recycling using a twin-screw extruder "TEX"【Recycling】

Efficiently producing high-quality recycled plastic. Initiatives towards CSR and SDGs.

This is an introduction to our continuous chemical recycling technology for plastics, utilizing our twin-screw extruder 'TEX' and associated equipment. The raw materials are continuously decomposed through shear heating by the extruder's screw and heat transfer from the cylinder heater. By condensing and recovering the decomposition gas into liquid monomers downstream of the extruder, we can efficiently remove decomposition gases and residues, resulting in high-quality monomers with harmful substances removed. 【Features】 ■ Efficient continuous production of high-quality recycled plastics ■ Capable of recycling various materials other than acrylic ■ Stable supply of raw materials in various shapes, such as film scraps and crushed pieces, to the extruder ■ Specification considerations using test equipment are also possible *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

  • Extrusion Machine
  • plastic
  • Engineering Plastics

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tex34.png

Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

The twin-screw extruder used to enhance the added value of plastic raw materials is called a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet high-performance and high-quality demands. TEX is used not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds, but also for a wide range of applications such as reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increasing discharge capacity (Side Feed Deaerator), we guide our customers into new realms that were unattainable with conventional machines.

  • Extrusion Machine
  • plastic
  • Rubber

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the melted plastics! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly referred to as recycled paper in the context of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density result in poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to uniformly disperse it into the molten plastics. We have achieved the blending and pelletizing of old paper and plastics using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Extrusion Machine
  • plastic

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Two-axis kneading extruder "TEX" for bridge cutting.

Continuous production of high-quality recycled products is possible! Introducing the recycling technology by 'TEX'.

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than energy recovery through incineration or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out debris that mixes with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows for stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through venting or slitting. *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine

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Related catalog(4)

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

TECHNICAL
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[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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[Technical Case] Crosslinking Cutting Process Using a Twin-Screw Extruder

[Technical Case] Crosslinking Cutting Process Using a Twin-Screw Extruder

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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The Japan Steel Works, Ltd.
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Start of operations at the new factory!

  • NEW
  • COMPANY

The time for celebration has come! The new production hall has started operations! While finishing work continues in other parts of the building, metal shavings are already being produced in the first machining center. Last Friday afternoon, employees and their families, along with companies involved in the construction, gathered to celebrate the achievements so far. Cold drinks, hot barbecue, and an ice cream stand were provided. During the celebration, many employees had the opportunity to tour the entire new building for the first time. Visitors were introduced to the new machines and improved logistics through guided tours of the production area. The new training room, the training center on the upper floor, and the latest conference room for customers were also unveiled. With this new building, Volkmann GmbH has secured an additional 4,500 square meters of production space. This expansion was very important, as the existing hall had already reached its limits due to the company's ongoing growth and increased production volume.

Sep 20, 2025

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Best proposal for powder transfer (VOLKMANN) and metal detector (CEIA).

  • NEW
  • PRODUCT

▶Issue: Before further processing the powder in the next stage (such as packaging machines), it is necessary to inspect for the presence of metal foreign objects using a metal detector. To achieve high sensitivity, the powder needs to be inspected through free fall, but due to low ceiling height and operational inconvenience, it is not possible to install the metal detector in the next stage. ▶Solution: The CEIA metal detector will be installed under a Volkmann vacuum conveyor and on a Volkmann mobile lift. The height-adjustable lift will allow the product discharge outlet of the metal detector to be adjusted to the appropriate height for the mobile container. Additionally, the vacuum conveyor can be lowered to a height that allows the mobile lift to pass through doors. The powder will be transported, for example, from an IBC container to the mobile lift and then to the metal detector via vacuum transfer. Metal foreign objects will be sorted and collected in a separate bottle. The inspected powder will be collected in a mobile container. Another vacuum conveyor is installed for the next stage, such as the packaging machine, from which the powder will be drawn from this container. Inspection and separation of metal parts can be conducted very close to the next stage, and it is also possible in more distant production areas.

Sep 20, 2025

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Eliminate steam troubles during powder input! Special module (air knife) manufactured by VOLKMANN JAPAN.

  • NEW
  • PRODUCT

The video shows that there is a tank at the bottom of the vacuum conveyor, and steam is constantly being released (in a simulated manner). If no measures are taken, the steam will enter the inside of the vacuum conveyor, condense into water droplets, and cause powder adhesion. Both our company and our customers have been troubled by such installations. This time, with the special module jointly developed with Minato Engineering Co., Ltd., we have succeeded in blocking the rising steam. From around the middle of the video, you can see that this function is turned on. You should be able to understand that the steam that was previously rising has disappeared. As a result, it has become possible to install equipment in a steam atmosphere, which was previously difficult to do, with peace of mind.

Sep 20, 2025

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Wear Print Campaign

  • NEW
  • EVENT

【Period: Ongoing until October 31, 2025】 For orders of 10 pieces or more: Dry T-shirt 1 piece @1,800 yen (tax included) Dry Polo Shirt 1 piece @2,300 yen (tax included) (Includes garment and one print location) For sizes 3L and above, an additional 550 yen An additional 550 yen for each additional print location Design and data production fees are required separately. (No fee if submitting complete data) We accept orders for various purposes such as events, teams, goods, souvenirs, and gifts, from one piece to mass production. We also have many other garments not listed. Please feel free to inquire.

Sep 20, 2025

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Tote Bag Print Campaign

  • NEW
  • EVENT

September 1st to October 31st For events, exhibitions, and store promotions! A useful tote bag that makes a great gift Would you like to create a popular tote bag for promotional goods? We offer three convenient sizes. For more details, please contact us.

Sep 20, 2025

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