Vibration Countermeasure Case Study New Publication [Vibration Countermeasures for Punching Presses]

A vibration-damping material that can be fixed in place and does not deform or displace, corresponding to nano vibrations and impact vibrations. It can be inserted and fastened in various locations for use.

A porous cast iron rusk with vibration damping performance comparable to rubber is coated with hard polyurethane resin to adapt to the usage environment. Since it is a sheet material, it can be processed into various flat shapes, allowing for vibration isolation of machines and components, vibration damping when fixing machines to floors and walls, securing pipes and gaskets, and vibration isolation of clean room floors. By fixing and sandwiching it near various sources of vibration, it enables vibration reduction.

• Other machine elements
• Other metal materials
• Contract measurement

From measurement, analysis, and problem identification to the formulation of countermeasures, product design, and manufacturing. We can handle vibration and noise issues from start to finish!

The cause of the problem is likely vibration and noise, but I don't know how to address it. I have implemented general countermeasures for the causes of vibration and the problematic areas, but there has been no improvement. Please consult us in such cases. We have experience and achievements in improving processing issues with machinery in factories, enhancing work environments, solving vibration and noise problems for neighboring areas, and environmental measures, ranging from ultra-precision processing sites to public environmental measures. 【Content】 - Hearing (confirmation of current issues and conditions) - Cause investigation (measurement and analysis) - Proposal of possible causes and countermeasures based on measurement results - Design and manufacturing of countermeasure products - Delivery and confirmation of results We can provide a consistent response to such content.

• Other metal materials
• Noise Inspection
• Vibration Inspection

Rigid, can be used in a fixed manner, capable of damping in the ultra-low frequency range; something that cannot be achieved with existing materials, it can be fixed and suppress machine vibrations.

This is an anti-vibration platform that suppresses machine vibrations, from large vibrations from punch presses to small vibrations from semiconductor manufacturing equipment. If you want to install machinery but have vibration issues, this is effective. - Covers vibration problems with an anti-vibration platform without redoing the floor - Reduces interference from vibrations of other machines - Suppresses the spread of vibrations in the factory by controlling the source of vibration at the base of the machine - By using the RASK anti-vibration platform, it is possible to install punch presses and laser processing machines adjacent to each other. Suisaiku can consistently handle everything from vibration measurement to design and countermeasure simulation in-house, so we have a proven track record of addressing various vibrations.

• Other machine elements

A new material born from the pursuit of sound! Its complex characteristics are attracting significant attention.

"RASK" is a metal plate that demonstrates overwhelming power in sound absorption, sound insulation, and vibration absorption. The raw material of "RASK" is "cast iron," and the exceptional effects in sound absorption, sound insulation, and vibration absorption are a secret of this material. "RASK" is formed into a porous shape by sintering without using any foreign substances like binders. Therefore, it can be said to be a hard and heavy plate made of "100% mouse cast iron," with the surface roughness preserved as is. 【Problems Solved by RASK for Factories and Machinery】 - Measures against relocation issues due to factory vibration noise - Solutions for machinery vibration problems that can be addressed with RASK anti-vibration tables - Resolution of processing issues through vibration countermeasures For more details, please contact us or download the catalog.

• Special Steel

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

This time, the ACS-5000 is available as a facial recognition terminal compatible with FaceMe Security's add-on feature "Face Terminal," enabling access control management that combines "advanced anti-spoofing features" with high-speed facial recognition powered by edge AI. ■ Main Features 1. Accelerated Authentication Processing FaceMe Security is optimized for the MediaTek Genio 700's NPU, achieving faster facial recognition processing and reduced CPU load compared to processing solely on the CPU. It ensures stable authentication without delays even during peak times such as clocking in and out, contributing to alleviating congestion. 2. Advanced "Anti-Spoofing" Optimized for the IR + RGB camera mounted on the ACS-5000, it can quickly detect fraudulent authentication using photos, videos, or 3D masks within 0.6 seconds, ensuring reliable identity verification. 3. Door Control Without Additional Equipment FaceMe Security can directly control the digital I/O of the ACS-5000, allowing for the construction of an access control management system without the need for additional equipment. This simplifies system configuration and reduces implementation costs.

This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA