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  3. オートフォームジャパン
  4. [Magazine Contribution] Published in the March issue of "TECHNICAL REPORT" on mold technology.
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  • Feb 16, 2022
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Feb 16, 2022

[Magazine Contribution] Published in the March issue of "TECHNICAL REPORT" on mold technology.

オートフォームジャパン オートフォームジャパン
An article contributed by our company has been published in the March issue of the Nikkan Kogyo Shimbun's "Kata Gijutsu." Please take a look. 【TECHNICAL REPORT 4】 Press forming simulation technology utilized in the Digital Manufacturing School 【Abstract】 The "Digital Manufacturing School," jointly organized by the Hiroshima Economic Federation's Manufacturing Committee and the Hiroshima Industrial Promotion Organization's Hiroshima Digital Innovation Center, aims to enhance the technological capabilities of local small and medium-sized enterprises. Currently, two courses are offered: one for press forming molds and another for injection molding molds, where participants engage in practical exercises to solve their company's challenges through the use of digital tools. The digital tools employed include AutoForm (for the press forming mold course) and 3D-TIMON (for the injection molding mold course), which are easy to operate even for those who are not dedicated CAE specialists. The focus is not only on learning how to use the software but also on developing problem-solving skills. This article introduces three points from the initiatives reported in the press mold course. - Improvement of the correlation between CAE analysis and actual machines - Analysis of sudden cracking factors during mass production - Systematic consideration of springback countermeasures for product shapes
March 2022
March 2022
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pareto.jpg

Introduction to Press Forming Simulation [AutoForm Pareto Principle]

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

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  • simulator
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Press forming simulation software 'AutoForm'

Presentation of success stories from major automobile manufacturers. Review of the press forming process to achieve cost reduction and productivity improvement! Numerous achievements in enhancing ROI (return on investment).

The review of the press forming process in automobile manufacturing greatly contributes to improving ROI (return on investment). The press forming simulation software 'AutoForm' has significantly improved calculation speed, reducing the confirmation time for die face design from one week to half a day. Furthermore, it is very easy to operate, requiring only simple settings according to the guidance provided. The reliance on craftsmanship for fine-tuning has been greatly reduced, leading to a significant decrease in waste from design to mass production. 【Features】 ◎ Reliable response to short delivery times ◎ Intuitive and easy operability ◎ Comprehensive support system ◎ Over 3,000 users across more than 700 companies in 40 countries worldwide, etc. 【Usage Scenarios】 - Want to investigate the root cause when problems occur - Want to improve yield - Want to verify springback tendencies, robustness, formability, etc. - Want to review the entire press forming process and compare costs of each step, etc.

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[Utilization Guide] Robust input and information development in mold design and manufacturing processes.

Guidelines and standards for implementing the Robust Engineering Model (REM)!!

This demonstrates that simulation analysis also requires robustness, and introduces how to utilize "guidelines and standards" to achieve robust settings and operations, just as there are standards and specifications for mold design. [Contents] - Support for setting tasks - Prevention of setting omissions - Customization - Evaluation - etc. This is a contributed article to the technical information magazine "Mold Technology: IT Tool Utilization Guide" (Nikkankogyo Shimbun) September 2021 issue. *For more details, please check the "Catalog Download." Feel free to contact us as well.

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Software "AutoForm-Sigma"

It brings deep understanding and transparency to the molding process from the early engineering stages.

"AutoForm-Sigma" is software that enables the analysis of press-formed parts and processes, as well as the improvement of robustness. It is possible to identify which design parameters affect the quality of parts and to what extent. Additionally, if issues arise during trials or production, it supports the identification of corrective actions. Furthermore, it can also identify ineffective corrective measures and appropriate means that lead to problem resolution. 【Features】 ■ Analytical process improvement ■ Stability and reliability of the forming process ■ Robust manufacturing processes ■ Minimization of defective formed parts ■ Minimization of correction loops and associated costs 【Main Functions】 ■ Automatic variation of design parameters ■ Verification of key design parameters ■ Assessment of noise and variation range of process parameters ■ Evaluation of process capability ■ Automatic execution of multiple simulations *For more details, please refer to the PDF materials or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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Achieving quality and process capability analysis with a robust manufacturing process (Customer Case)

A new era of mold manufacturing opened by AutoForm plus: Swiss high-end kitchen manufacturer Franke.

Franke Kitchen Systems presents a case study on how they improved production robustness and successfully reduced costs with the adoption of AutoForm plus! 【Effects After Implementation】 ■ Consideration of the forming process through AutoForm plus enabled the development of a robust production system. ■ Contributed to the design and production of high-quality product designs suitable for special commemorative designs. ■ Created new collaborative relationships that transcended departmental boundaries through analytical evaluation of results from each process. ■ Enabled the evaluation of design variables related to the variable results of spherical radius plate reduction. If you would like the case study, it is available for free download.

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  • Stress Analysis
  • Other analyses

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Related catalog(8)

"Achieving Analytical Process Improvement" Software 'AutoForm-Sigma'

"Achieving Analytical Process Improvement" Software 'AutoForm-Sigma'

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Robust Process Verification Software "AutoForm-Sigma"

Robust Process Verification Software "AutoForm-Sigma"

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[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

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AutoForm Pareto Principle

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Guidelines and Standards for Implementing the Robust Engineering Model (REM) - Robust Inputs and Information Deployment

Guidelines and Standards for Implementing the Robust Engineering Model (REM) - Robust Inputs and Information Deployment

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Robust Engineering Model (REM)

Robust Engineering Model (REM)

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"White Paper" AutoForm REM Package

"White Paper" AutoForm REM Package

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AutoForm REM Package

AutoForm REM Package

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Non-contact light touch sensor "HA-T401/HA-T520"

A non-contact light touch sensor "HA-T Series" that realizes "wanting to open in a narrower range and in a limited manner" based on the surrounding environment of automatic doors.

  • NEW
  • PRODUCT

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four ways: left, center, right, with 4 spots and 12 spots settings. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor modes with a single model. 【Recommended for such places!】 ☑ Entrances facing busy corridors ☑ Counters or signs near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Sep 02, 2025

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Parker TAIYO Cartridge

Parker TAIYO Cartridge Valve "Handbook" [Gift]

  • NEW
  • CATALOG

This handy book clearly illustrates the variety of Parker cartridge valves, which come in a rich selection of models. The contents include a handbook featuring "check valves," "shuttle valves," "pressure control valves," "logic valves," "flow control valves," "pressure relief valves," "solenoid valves," "directional control valves," and "proportional valves," among others.

Sep 02, 2025

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<Rotary Evaporator> Productivity Boost - Special Campaign Now Underway

  • NEW
  • EVENT

We are conducting a productivity improvement special campaign until the end of March 2025. Customers considering upgrading or adding rotary evaporators are encouraged to take advantage of this opportunity. The "Rotary Evaporator R-300," equipped with high-performance control and an electric lift, is available at a campaign price, including accessories such as a foam sensor that enables bumping prevention. Please check the flyer for more details. 【Target Products (Excerpt)】 ■ Rotary Evaporator R-100 ■ Rotary Evaporator R-300 (High-performance control type) ■ PTFE Diaphragm Vacuum Pump V-300 ■ PTFE Diaphragm Vacuum Pump V-600 (High vacuum type)

Sep 02, 2025

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■■ PFAS Regulation Measures! Sealing Inspection Equipment for Small Electronic Components | MSA-0101 Series ■■ Does not use fluorinated inert liquids (PFAS-free). Accuracy equal to or greater than liquid immersion testing.

  • NEW
  • PRODUCT

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

Sep 02, 2025

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Aluminum casting repair: Metal crack repair without applying heat.

  • NEW
  • COMPANY

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 02, 2025

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