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  4. [Magazine Contribution] Published in the March issue of "TECHNICAL REPORT" on mold technology.
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  • Feb 16, 2022
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Feb 16, 2022

[Magazine Contribution] Published in the March issue of "TECHNICAL REPORT" on mold technology.

オートフォームジャパン オートフォームジャパン
An article contributed by our company has been published in the March issue of the Nikkan Kogyo Shimbun's "Kata Gijutsu." Please take a look. 【TECHNICAL REPORT 4】 Press forming simulation technology utilized in the Digital Manufacturing School 【Abstract】 The "Digital Manufacturing School," jointly organized by the Hiroshima Economic Federation's Manufacturing Committee and the Hiroshima Industrial Promotion Organization's Hiroshima Digital Innovation Center, aims to enhance the technological capabilities of local small and medium-sized enterprises. Currently, two courses are offered: one for press forming molds and another for injection molding molds, where participants engage in practical exercises to solve their company's challenges through the use of digital tools. The digital tools employed include AutoForm (for the press forming mold course) and 3D-TIMON (for the injection molding mold course), which are easy to operate even for those who are not dedicated CAE specialists. The focus is not only on learning how to use the software but also on developing problem-solving skills. This article introduces three points from the initiatives reported in the press mold course. - Improvement of the correlation between CAE analysis and actual machines - Analysis of sudden cracking factors during mass production - Systematic consideration of springback countermeasures for product shapes
March 2022
March 2022
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pareto.jpg

Introduction to Press Forming Simulation [AutoForm Pareto Principle]

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

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  • simulator
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Press forming simulation software 'AutoForm'

Presentation of success stories from major automobile manufacturers. Review of the press forming process to achieve cost reduction and productivity improvement! Numerous achievements in enhancing ROI (return on investment).

The review of the press forming process in automobile manufacturing greatly contributes to improving ROI (return on investment). The press forming simulation software 'AutoForm' has significantly improved calculation speed, reducing the confirmation time for die face design from one week to half a day. Furthermore, it is very easy to operate, requiring only simple settings according to the guidance provided. The reliance on craftsmanship for fine-tuning has been greatly reduced, leading to a significant decrease in waste from design to mass production. 【Features】 ◎ Reliable response to short delivery times ◎ Intuitive and easy operability ◎ Comprehensive support system ◎ Over 3,000 users across more than 700 companies in 40 countries worldwide, etc. 【Usage Scenarios】 - Want to investigate the root cause when problems occur - Want to improve yield - Want to verify springback tendencies, robustness, formability, etc. - Want to review the entire press forming process and compare costs of each step, etc.

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[Utilization Guide] Robust input and information development in mold design and manufacturing processes.

Guidelines and standards for implementing the Robust Engineering Model (REM)!!

This demonstrates that simulation analysis also requires robustness, and introduces how to utilize "guidelines and standards" to achieve robust settings and operations, just as there are standards and specifications for mold design. [Contents] - Support for setting tasks - Prevention of setting omissions - Customization - Evaluation - etc. This is a contributed article to the technical information magazine "Mold Technology: IT Tool Utilization Guide" (Nikkankogyo Shimbun) September 2021 issue. *For more details, please check the "Catalog Download." Feel free to contact us as well.

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Software "AutoForm-Sigma"

It brings deep understanding and transparency to the molding process from the early engineering stages.

"AutoForm-Sigma" is software that enables the analysis of press-formed parts and processes, as well as the improvement of robustness. It is possible to identify which design parameters affect the quality of parts and to what extent. Additionally, if issues arise during trials or production, it supports the identification of corrective actions. Furthermore, it can also identify ineffective corrective measures and appropriate means that lead to problem resolution. 【Features】 ■ Analytical process improvement ■ Stability and reliability of the forming process ■ Robust manufacturing processes ■ Minimization of defective formed parts ■ Minimization of correction loops and associated costs 【Main Functions】 ■ Automatic variation of design parameters ■ Verification of key design parameters ■ Assessment of noise and variation range of process parameters ■ Evaluation of process capability ■ Automatic execution of multiple simulations *For more details, please refer to the PDF materials or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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Achieving quality and process capability analysis with a robust manufacturing process (Customer Case)

A new era of mold manufacturing opened by AutoForm plus: Swiss high-end kitchen manufacturer Franke.

Franke Kitchen Systems presents a case study on how they improved production robustness and successfully reduced costs with the adoption of AutoForm plus! 【Effects After Implementation】 ■ Consideration of the forming process through AutoForm plus enabled the development of a robust production system. ■ Contributed to the design and production of high-quality product designs suitable for special commemorative designs. ■ Created new collaborative relationships that transcended departmental boundaries through analytical evaluation of results from each process. ■ Enabled the evaluation of design variables related to the variable results of spherical radius plate reduction. If you would like the case study, it is available for free download.

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  • Stress Analysis
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Related catalog(8)

"Achieving Analytical Process Improvement" Software 'AutoForm-Sigma'

"Achieving Analytical Process Improvement" Software 'AutoForm-Sigma'

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Robust Process Verification Software "AutoForm-Sigma"

Robust Process Verification Software "AutoForm-Sigma"

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[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

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AutoForm Pareto Principle

AutoForm Pareto Principle

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Guidelines and Standards for Implementing the Robust Engineering Model (REM) - Robust Inputs and Information Deployment

Guidelines and Standards for Implementing the Robust Engineering Model (REM) - Robust Inputs and Information Deployment

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Robust Engineering Model (REM)

Robust Engineering Model (REM)

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"White Paper" AutoForm REM Package

"White Paper" AutoForm REM Package

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AutoForm REM Package

AutoForm REM Package

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[Expert Column] How Long Should You Keep Estimates? The Boundaries of "Obligation to Preserve Estimates"

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Regarding the "quotation" used at the forefront of sales activities: "Do we really need to save everything when we revise it to Ver.1, Ver.2, etc., every time the amount or specifications change?" "Should we also keep the data from other companies that were not selected in competitive quotations?" Have you ever wondered about these questions? The Electronic Bookkeeping Act strictly demands the "authenticity" of data, but saving every process is a significant burden for the field. This time, we will clearly explain the boundaries of the preservation obligation in a case study format, incorporating the latest interpretations from the National Tax Agency's Q&A. *You can read the full text from the note in the "Related Links." [Contents of this article] 1. The boundary of the preservation obligation lies in "sending to external parties." - Items sent externally are "generally required to be preserved." - Items not sent externally have "no preservation obligation." 2. The sender's judgment: "Is it linked to a transaction?" 3. The recipient's judgment: "The perspective of the 'Corporate Tax Act' is important." ■ Note! "Version revisions" and "corrections/deletions" are different things. ■ A smart way to achieve reliable "version management." ■ Summary

Jan 20, 2026

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Please take a look at Fukuda's electric air regulator and regulator!

  • NEW
  • PRODUCT

● What is a pneumatic regulator? It is a self-developed pneumatic regulator with a control reproducibility of ±0.1%. We offer a wide range of products from low flow to high flow. ● What is a regulator? Please use it to adjust the test pressure for leak testing. By supplying a stable test pressure, it enables more accurate measurements.

Jan 19, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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  • PRODUCT

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jan 19, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Jan 19, 2026

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Please take a look at Fukuda's sealed product air leak testing device!

  • NEW
  • PRODUCT

What is a sealed product air leak test device? It is an air leak test device that inspects the airtightness, sealing performance, and waterproofness of electrical equipment and packaging containers (cosmetics, food). It tests for leaks in products such as smartphones, tablet devices, keyless switches, wristwatches, bottle containers, and cosmetic containers (eyeliner, mascara).

Jan 19, 2026

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  • 首都圏最大級の工業技術・製品の総合見本市 テクニカルショウヨコハマ2026 第47回 工業技術見本市 時代をひらく新たな技術 2026年2/4(水)・5(木)・6(金) 10:00-17:00 来場者募集中
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