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  1. Home
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  3. 九州精密機器
  4. We provide complex-shaped metal parts primarily made of difficult-to-machine stainless steel.
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  • Mar 02, 2022
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Mar 02, 2022

We provide complex-shaped metal parts primarily made of difficult-to-machine stainless steel.

九州精密機器 九州精密機器
Our company is engaged in a new form of metal parts manufacturing technology called "Metal Injection Molding" (MIM), which combines metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to create high-density metal products. *We have published a manufacturing method using illustrations on our website. 【Features of MIM】 ■ Capable of producing complex three-dimensional shapes and suitable for mass production ■ Achieves higher dimensional accuracy ■ High density, high strength, high hardness, and high corrosion resistance ■ Compatible with various materials and difficult-to-process materials ■ Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.
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What is the manufacturing method that is perfect for you? MIM (Metal Injection Molding) and Powder Metallurgy.

We will propose manufacturing methods that lead to greater cost reduction.

Among the methods of metal manufacturing, MIM (Metal Injection Molding), which belongs to powder metallurgy using powder as raw material, and powder metallurgy (press molding method) can be selected based on the desired shape. 【MIM (Metal Injection Molding)】 ■ For those considering forming complex three-dimensional shapes ■ For those looking for higher precision parts ■ For those who want to achieve integration *Other improvement proposals are also available. 【Powder Metallurgy】 ■ For those who want to mass-produce two-dimensional shapes ■ For those looking to reduce the weight of parts *We offer products made from stainless steel. We can propose both manufacturing methods, ensuring the best parts supply for our customers.

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What are the preferred shapes for MIM (Metal Injection Molding)?

It is precisely because we use molds that we can easily create complex and unique shapes.

MIM, which is manufactured by pouring raw materials into a mold all at once, allows for shapes that are close to the final form during the molding stage, providing cost advantages. Shapes that previously required multiple processing steps can now be delivered with high precision in a single molding using MIM. Our company has the strength of being able to respond quickly because we manufacture our molds in-house. (We have published examples of shapes in the downloadable materials.)

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Introducing the benefits of MIM with examples! Materials are currently available.

Due to mold forming, it is possible to create various complex shapes in one go! This reduces processing and leads to cost reduction.

We would like to introduce examples where benefits arise from Metal Injection Molding (MIM). MIM, which shapes complex geometries using molds similar to plastic injection molding, can produce parts that are closer to the final shape. By reducing the number of machining areas and minimizing them, it can lead to cost reductions. Additionally, by combining parts and transforming them into complex shapes through MIM, it is possible to create shapes that leverage the cost-saving advantages of the MIM process, while also eliminating processes such as welding and assembly. 【Examples of Benefits】 ■ Horizontal hole shapes and undercut shapes - Shaping complex geometries using molds like plastic injection molding - Can be produced in shapes close to the final form (near-net shape) - Reducing machining areas allows for cost reductions ■ Integration of parts - Combining parts to transform them into complex shapes for MIM - Can create shapes that lead to cost reductions utilizing the MIM process - Eliminating processes such as welding and assembly can also contribute to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

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Manufacturing method of MIM (Metal Injection Molding)

Leave metal powder injection molding to us.

Our company is engaged in a new form of metal parts manufacturing technology called "Metal Powder Injection Molding," which integrates metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to produce high-density metal products. *We have published a manufacturing method using illustrations on our website. We leverage the extensive knowledge of metal materials from the Mitsui Metals Group and combine it with plastic injection molding technology to provide high-quality, low-cost MIM products. **Features of MIM:** - Capable of producing complex three-dimensional shapes and suitable for mass production - Achieves higher dimensional accuracy - High density, high strength, high hardness, and high corrosion resistance - Compatible with various materials and difficult-to-machine materials - Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.

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Technologies possible with MIM (Metal Injection Molding)

With high density and few nests, surface treatment allows for use as decorative items! Here are examples of technologies that can be achieved with MIM.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of complex-shaped parts with high precision and strength. On our company website, we showcase examples such as "mold shape creation for screw shapes (without machining)," as well as "mold creation for curved shapes" and "engraving of characters," using photographs. Please take a look. [Examples (Partial)] ■ Mold shape creation for screw shapes (without machining) - Capable of handling not only male threads but also female threads ■ Mold creation for curved shapes - Curved surfaces that are difficult to process can be molded without issues ■ Improvement of edge precision - By effectively utilizing the mold split, edges can be produced - Compared to lost wax, sharper angles can be created *For more details, please refer to the PDF materials or feel free to contact us.

  • Injection Molding Machine
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Advantages of MIM (Metal Injection Molding)

Due to its high density, it improves strength and airtightness! Introducing the benefits of MIM technology that also leads to cost reduction.

Here are the benefits of MIM (Metal Injection Molding). In "die casting," there are challenges such as insufficient strength and low heat resistance. By adopting MIM and changing the material to iron or SUS, both strength and heat resistance are improved. Additionally, in "lost wax," cost reduction is possible by omitting post-processing due to improved dimensional accuracy, while in "press processing," cost reduction is achieved through the reduction of integrated molding processes. **Benefits of MIM:** - **Die Casting** - Strength and heat resistance are improved by changing the material to iron or SUS. - Similar mold structures can be used, allowing for replacement even in complex-shaped parts. - **Machining** - Near-net shape reduces the number of processing areas, enabling cost reduction. - Capable of mass production, which may also lead to cost reduction. *For more details, please refer to the PDF document or feel free to contact us.*

  • Injection Molding Machine
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  • Processing Contract

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MIM (Metal Injection Molding)

Relative density is over 95%, making it high density! The construction method can be smoothly replaced.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of parts with complex three-dimensional shapes with high precision and strength. It is a composite technology of "plastic injection molding technology" and "powder metallurgy technology," making it possible to manufacture complex shapes that can be molded with plastic using metal. With a single molding process, a shape close to the final product (near-net shape) can be obtained, aiming for a reduction in machining. Additionally, through the application of insert technology, it can accommodate hollow and undercut shapes. Primarily using stainless steel, which is considered a difficult-to-machine material, we also handle materials such as superalloys. (A list of main materials is available in the catalog.) 【Features】 ■ Three-dimensional complex shapes ■ High precision ■ High strength ■ Mass production ■ Difficult-to-machine materials *For more details, please refer to the PDF document or feel free to contact us.

  • Injection Molding Machine
  • Contract manufacturing
  • Processing Contract

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MIM (Metal Injection Molding) complex three-dimensional shaped metal parts

Achieving reduced processing compared to near-net shape, leading to cost reduction.

MIM is a type of powder metallurgy method that uses metal powder as raw material, and it is a technology that enables the manufacturing of complex-shaped metal parts through injection molding. Since it uses molds for shaping, it is suitable for mass production. Additionally, it can handle difficult-to-machine materials such as stainless steel, leading to cost reductions due to reduced machining. 【Features】 ■ Complex three-dimensional shapes Using the same molding method as plastic injection molding, it can create complex shapes, allowing for near-net-shape forms that are close to the final product in a single molding process, which contributes to cost reduction. ■ High precision and high strength Dimensional accuracy can be achieved within ±0.5%, and surface roughness can be below Ra3.2, ensuring high precision. A relative density of over 95% provides strength comparable to that of soluble materials. ■ Mass production Due to the use of molds in the manufacturing process, it is suitable for mass production, capable of handling hundreds of thousands of units per month.

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MIM engineering and case photos

MIM engineering and case photos

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MIM Case Study Introduction

MIM Case Study Introduction

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九州精密機器
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Slim 4 (Four) 48 W Jacket Tubes

  • NEW
  • PRODUCT

We would like to introduce 'Slim 4' handled by FCR & Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 4.1ml). It is autoclavable and suitable for DMSO and vapor phase of liquid nitrogen. Additionally, it features a screw cap that does not use O-rings, packing, or gaskets. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Suitable for vapor phase of liquid nitrogen *For more details, please download the PDF or feel free to contact us.

Nov 07, 2025

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Expanding Possibilities with New Solutions - The Cutting Edge of Thick Plate Processing

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We will hold a thick plate solution event. We will propose a highly efficient automated operation for the entire factory, including cutting with the newly unveiled fiber laser machine, automatic transportation, and bending processing. This event will allow you to experience the latest machines and processing, so we encourage you to attend. 【Event Schedule】 November 21 (Friday) and 22 (Saturday), 2025, from 13:00 to 14:00 *Please note that the capacity for November 21 (Friday) is nearing full, so we recommend attending on November 22 (Saturday). If we reach capacity, we may have to decline participation. Please apply early. 【Event Location】 Amada Global Innovation Center (200 Ishida, Isehara City, Kanagawa Prefecture) 【Event Content】 Part 1: Product Introduction Seminar Part 2: Live Demonstration

Nov 07, 2025

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Clear vision: The essential KNF vacuum pump for cataract surgery.

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Cataracts are a common condition that significantly impacts daily life, causing many people to struggle. However, cataract surgery can restore or greatly improve patients' vision. KNF vacuum pumps are an essential component of the medical devices used for such precise surgeries. KNF offers a diverse lineup of diaphragm pumps for cataract surgery. For debris removal, the N 813 is a strong option. It achieves a maximum vacuum of 0.5 mbar (absolute), a maximum flow rate of 13 l/min, and a maximum pressure of 0.3 bar (relative). The N 813 provides stable, reliable performance with a compact design. It can be equipped with a customizable state-of-the-art BLDC motor that enables precise flow control. Its configuration and motor allow for low-speed operation, ensuring the necessary flow rate and vacuum for cataract surgery while reducing noise and vibration.

Nov 07, 2025

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【Ideal for industrial inspection, logistics, and printed material inspection】2k CoaXPress line scan camera | 50mm□ Compact, C-mount | Equipped with Gpixel GL3504

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This is a 2K line scan camera equipped with Gpixel's GL3504. It features a 7×7μm CMOS with a horizontal resolution of 2048 pixels. The monochrome model supports single and dual line modes, while the color model supports 3-line true color output. The maximum line rate is 172.7 kHz for the monochrome model and 44.7 kHz for the color model, making it ideal for industrial inspection as well as logistics and print inspection. It comes in a compact C-mount housing with a 50mm square design and is equipped with mounting taps on the front and four sides, ensuring easy installation regardless of position or conditions.

Nov 07, 2025

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The "BGX" suction cup achieves stable picking.

"PIAB introduces new sizes of 27mm and 63mm in the BGX series: making the handling of bags even more efficient" #BGX Suction Cups

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New sizes of the BGX cup are now available! In addition to the existing sizes of 34mm, 41mm, and 48mm, new sizes of 27mm and 63mm have been added to the lineup, providing even more options. You can customize your automation processes more flexibly. The BGX cup, ideal for picking thin and fragile bags, offers a strong grip even at low vacuum levels. Made of blue silicone, it complies with FDA and EU standards, ensuring safe direct contact with food. Additionally, it features excellent flexibility to accommodate a wide range of temperature environments. ✅ Excellent sealing performance ✅ High stability due to integrated design ✅ Multi-bellow structure ✅ Food-grade silicone ✅ Wide temperature compatibility ✅ Rich customization options For more details, visit https://www.piab.com/ja-jp/news/bgx27mm63mm

Nov 07, 2025

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