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  1. Home
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  3. 九州精密機器
  4. We provide complex-shaped metal parts primarily made of difficult-to-machine stainless steel.
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  • Mar 02, 2022
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Mar 02, 2022

We provide complex-shaped metal parts primarily made of difficult-to-machine stainless steel.

九州精密機器 九州精密機器
Our company is engaged in a new form of metal parts manufacturing technology called "Metal Injection Molding" (MIM), which combines metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to create high-density metal products. *We have published a manufacturing method using illustrations on our website. 【Features of MIM】 ■ Capable of producing complex three-dimensional shapes and suitable for mass production ■ Achieves higher dimensional accuracy ■ High density, high strength, high hardness, and high corrosion resistance ■ Compatible with various materials and difficult-to-process materials ■ Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.
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What is the manufacturing method that is perfect for you? MIM (Metal Injection Molding) and Powder Metallurgy.

We will propose manufacturing methods that lead to greater cost reduction.

Among the methods of metal manufacturing, MIM (Metal Injection Molding), which belongs to powder metallurgy using powder as raw material, and powder metallurgy (press molding method) can be selected based on the desired shape. 【MIM (Metal Injection Molding)】 ■ For those considering forming complex three-dimensional shapes ■ For those looking for higher precision parts ■ For those who want to achieve integration *Other improvement proposals are also available. 【Powder Metallurgy】 ■ For those who want to mass-produce two-dimensional shapes ■ For those looking to reduce the weight of parts *We offer products made from stainless steel. We can propose both manufacturing methods, ensuring the best parts supply for our customers.

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What are the preferred shapes for MIM (Metal Injection Molding)?

It is precisely because we use molds that we can easily create complex and unique shapes.

MIM, which is manufactured by pouring raw materials into a mold all at once, allows for shapes that are close to the final form during the molding stage, providing cost advantages. Shapes that previously required multiple processing steps can now be delivered with high precision in a single molding using MIM. Our company has the strength of being able to respond quickly because we manufacture our molds in-house. (We have published examples of shapes in the downloadable materials.)

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Introducing the benefits of MIM with examples! Materials are currently available.

Due to mold forming, it is possible to create various complex shapes in one go! This reduces processing and leads to cost reduction.

We would like to introduce examples where benefits arise from Metal Injection Molding (MIM). MIM, which shapes complex geometries using molds similar to plastic injection molding, can produce parts that are closer to the final shape. By reducing the number of machining areas and minimizing them, it can lead to cost reductions. Additionally, by combining parts and transforming them into complex shapes through MIM, it is possible to create shapes that leverage the cost-saving advantages of the MIM process, while also eliminating processes such as welding and assembly. 【Examples of Benefits】 ■ Horizontal hole shapes and undercut shapes - Shaping complex geometries using molds like plastic injection molding - Can be produced in shapes close to the final form (near-net shape) - Reducing machining areas allows for cost reductions ■ Integration of parts - Combining parts to transform them into complex shapes for MIM - Can create shapes that lead to cost reductions utilizing the MIM process - Eliminating processes such as welding and assembly can also contribute to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

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Manufacturing method of MIM (Metal Injection Molding)

Leave metal powder injection molding to us.

Our company is engaged in a new form of metal parts manufacturing technology called "Metal Powder Injection Molding," which integrates metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to produce high-density metal products. *We have published a manufacturing method using illustrations on our website. We leverage the extensive knowledge of metal materials from the Mitsui Metals Group and combine it with plastic injection molding technology to provide high-quality, low-cost MIM products. **Features of MIM:** - Capable of producing complex three-dimensional shapes and suitable for mass production - Achieves higher dimensional accuracy - High density, high strength, high hardness, and high corrosion resistance - Compatible with various materials and difficult-to-machine materials - Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.

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Technologies possible with MIM (Metal Injection Molding)

With high density and few nests, surface treatment allows for use as decorative items! Here are examples of technologies that can be achieved with MIM.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of complex-shaped parts with high precision and strength. On our company website, we showcase examples such as "mold shape creation for screw shapes (without machining)," as well as "mold creation for curved shapes" and "engraving of characters," using photographs. Please take a look. [Examples (Partial)] ■ Mold shape creation for screw shapes (without machining) - Capable of handling not only male threads but also female threads ■ Mold creation for curved shapes - Curved surfaces that are difficult to process can be molded without issues ■ Improvement of edge precision - By effectively utilizing the mold split, edges can be produced - Compared to lost wax, sharper angles can be created *For more details, please refer to the PDF materials or feel free to contact us.

  • Injection Molding Machine
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Advantages of MIM (Metal Injection Molding)

Due to its high density, it improves strength and airtightness! Introducing the benefits of MIM technology that also leads to cost reduction.

Here are the benefits of MIM (Metal Injection Molding). In "die casting," there are challenges such as insufficient strength and low heat resistance. By adopting MIM and changing the material to iron or SUS, both strength and heat resistance are improved. Additionally, in "lost wax," cost reduction is possible by omitting post-processing due to improved dimensional accuracy, while in "press processing," cost reduction is achieved through the reduction of integrated molding processes. **Benefits of MIM:** - **Die Casting** - Strength and heat resistance are improved by changing the material to iron or SUS. - Similar mold structures can be used, allowing for replacement even in complex-shaped parts. - **Machining** - Near-net shape reduces the number of processing areas, enabling cost reduction. - Capable of mass production, which may also lead to cost reduction. *For more details, please refer to the PDF document or feel free to contact us.*

  • Injection Molding Machine
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MIM (Metal Injection Molding)

Relative density is over 95%, making it high density! The construction method can be smoothly replaced.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of parts with complex three-dimensional shapes with high precision and strength. It is a composite technology of "plastic injection molding technology" and "powder metallurgy technology," making it possible to manufacture complex shapes that can be molded with plastic using metal. With a single molding process, a shape close to the final product (near-net shape) can be obtained, aiming for a reduction in machining. Additionally, through the application of insert technology, it can accommodate hollow and undercut shapes. Primarily using stainless steel, which is considered a difficult-to-machine material, we also handle materials such as superalloys. (A list of main materials is available in the catalog.) 【Features】 ■ Three-dimensional complex shapes ■ High precision ■ High strength ■ Mass production ■ Difficult-to-machine materials *For more details, please refer to the PDF document or feel free to contact us.

  • Injection Molding Machine
  • Contract manufacturing
  • Processing Contract

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MIM (Metal Injection Molding) complex three-dimensional shaped metal parts

Achieving reduced processing compared to near-net shape, leading to cost reduction.

MIM is a type of powder metallurgy method that uses metal powder as raw material, and it is a technology that enables the manufacturing of complex-shaped metal parts through injection molding. Since it uses molds for shaping, it is suitable for mass production. Additionally, it can handle difficult-to-machine materials such as stainless steel, leading to cost reductions due to reduced machining. 【Features】 ■ Complex three-dimensional shapes Using the same molding method as plastic injection molding, it can create complex shapes, allowing for near-net-shape forms that are close to the final product in a single molding process, which contributes to cost reduction. ■ High precision and high strength Dimensional accuracy can be achieved within ±0.5%, and surface roughness can be below Ra3.2, ensuring high precision. A relative density of over 95% provides strength comparable to that of soluble materials. ■ Mass production Due to the use of molds in the manufacturing process, it is suitable for mass production, capable of handling hundreds of thousands of units per month.

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MIM engineering and case photos

MIM engineering and case photos

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MIM Case Study Introduction

MIM Case Study Introduction

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九州精密機器
Machine elements and parts
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Truck berth vehicle detection

It's not too late to address the "Logistics 2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? With stricter management of drivers' working hours, reducing "waiting time" has become an urgent issue in the logistics field. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability situation, reducing unnecessary waiting and queueing, and shortening waiting times to alleviate the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start addressing the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult with us.

Aug 08, 2025

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Non-contact light touch sensor "HA-T401/HA-T520"

A non-contact light touch sensor "HA-T Series" that realizes "wanting to open in a narrower range and in a limited manner" based on the surrounding environment of automatic doors.

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  • PRODUCT

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four ways: left, center, right, with 4 spots and 12 spots settings. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor modes with a single model. 【Recommended for such places!】 ☑ Entrances facing busy corridors ☑ Counters or signs near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Aug 07, 2025

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

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  • PRODUCT

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

Aug 06, 2025

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Notice of current delivery time: Approximately 4 weeks for the model starting from August 2025. Delivery time for other models is approximately 2 to 3 months.

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The delivery time for the following models is currently about 4 weeks. - Standard specification model with full scale from 2 mL/min to 500 L/min (M/MB/MC series) - Low pressure loss model with full scale from 2 mL/min to 100 L/min (MW/MWB/MCW series) *Delivery times may vary depending on the type of options, so please inquire. *The delivery time for the controller may vary depending on pressure conditions, so please inquire. The delivery time for other models is approximately 2 to 3 months. For more details, please request a quote or consultation.

Aug 06, 2025

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Business discussions and negotiations are determined by 'preparation'!? 'Hot Reading'

SBS Marketing Co., Ltd. Negotiations and discussions are determined by "preparation in advance"! 'Hot Reading'

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Based on practical experience in both support companies and business companies, SBS Marketing Co., Ltd. provides consulting services related to marketing, sales promotion, and customer acquisition primarily in the BtoB (business-to-business) sector. On August 5, 2025 (Tuesday), they published a page titled "Are Business Talks and Negotiations Determined by 'Preparation'? 'Hot Reading'". 'Hot Reading' involves researching the other party in advance and appearing to know things about them during the conversation to gain their trust. The page explains the benefits of utilizing this technique, the specific process, relatable examples, two types of information for business application, and important points to keep in mind. (Page Overview: Excerpts) ■ What is 'Hot Reading'? ■ Benefits of 'Hot Reading' ■ Relatable examples of 'Hot Reading' ■ Differences from 'Cold Reading' ■ How to utilize it in business scenes: Personal & Public Information Gathering ■ Precautions when using 'Hot Reading' (DL content only) ▼ For more details, please visit this page. https://sbsmarketing.co.jp/blog/hot-reading-2025-08/

Aug 06, 2025

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