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Simulation software that contributes to the optimization of the press molding die process! We are offering a collection of success stories summarizing case studies from both domestic and international examples, along with our collaboration with AutoForm!

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

• Press Dies
• simulator

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press molding dies. It includes methods to reduce the delivery time of molds by up to two-thirds, the use of simulations to address the accumulating challenges of springback, and improvements in accuracy and reductions in model creation time through the optimization of trim lines. [Contents] - Reduction of mold delivery time by up to two-thirds - Use of simulations to tackle the accumulating challenges of springback - Improvement in accuracy and reduction in model creation time through trim line optimization *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Mold Design
• Stress Analysis

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

• simulator

Guidelines and standards for implementing the Robust Engineering Model (REM)!!

This demonstrates that simulation analysis also requires robustness, and introduces how to utilize "guidelines and standards" to achieve robust settings and operations, just as there are standards and specifications for mold design. [Contents] - Support for setting tasks - Prevention of setting omissions - Customization - Evaluation - etc. This is a contributed article to the technical information magazine "Mold Technology: IT Tool Utilization Guide" (Nikkankogyo Shimbun) September 2021 issue. *For more details, please check the "Catalog Download." Feel free to contact us as well.

• Other CAD related software
• Development support tools (ICE, emulators, debuggers, etc.)

Significant improvement in simulation accuracy! Introducing use cases of TriboForm.

We would like to introduce a case where the simulation accuracy in aluminum press forming has significantly improved through the use of "TriboForm," which we handle. Regarding the aluminum hood outer that was confirmed during the trial, no defects were detected in the initial stage of the forming simulation. However, by using "TriboForm" to examine the actual tribological behavior, we were able to address this issue. 【Features of TriboForm】 ■ User-friendly software that accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Improved accuracy of press forming simulations ■ Reduction in the number of costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.

• Structural Analysis
• Other analyses

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

• 3D CAD
• simulator
• Software (middle, driver, security, etc.)

Simulating friction and lubrication conditions in press forming! Accurately reproducing complex tribological phenomena! [Free seminar ongoing]

In press forming simulation, friction becomes a crucial key. On the other hand, to obtain more realistic and reliable simulation results, it is necessary to accurately reproduce tribological effects. However, accurately reproducing the above and incorporating it into the simulation has been challenging. As an approach to this complex area, we propose TriboForm. This software allows for the construction of friction models that correspond to real conditions by varying surface pressure, speed, strain, and temperature. Therefore, it leads to higher accuracy in simulations compared to the conventional Coulomb friction model. 【Features】 ■ Accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easily integrates with representative simulation software ■ Improves the accuracy of press forming simulations ■ Reduces the number of costly mold modifications in trials and production, etc. *For more details, please download the PDF or contact us.

• Press Dies
• Other Auto Parts

A case study video showcasing how Walker Tool & Die, a manufacturer of steel and aluminum products, utilizes AutoForm has been released.

Walker Tool & Die, which manufactures steel and aluminum products, has released a case study video showcasing their use of AutoForm. They have utilized AutoForm for many years to verify the press forming process and material usage, achieving high-precision estimates. They place great importance on overwhelming calculation speed and the accuracy of the results. Currently, the case study video from Walker Tool & Die is available for viewing.

• Press Dies

A new era of mold manufacturing opened by AutoForm plus: Swiss high-end kitchen manufacturer Franke.

Franke Kitchen Systems presents a case study on how they improved production robustness and successfully reduced costs with the adoption of AutoForm plus! 【Effects After Implementation】 ■ Consideration of the forming process through AutoForm plus enabled the development of a robust production system. ■ Contributed to the design and production of high-quality product designs suitable for special commemorative designs. ■ Created new collaborative relationships that transcended departmental boundaries through analytical evaluation of results from each process. ■ Enabled the evaluation of design variables related to the variable results of spherical radius plate reduction. If you would like the case study, it is available for free download.

• Structural Analysis
• Stress Analysis
• Other analyses

Ford Germany successfully achieved cost savings of several tens of millions of euros by introducing simulation into the entire process chain of the press forming process.

At Ford Germany, simulations are conducted for all production parts. The objectives are: ● Cost reduction ● High robustness in production ● Shortening of development time To achieve these, AutoForm has been introduced across the entire process chain of the pressing and forming process. ● Cost reduction ⇒ Attempting to reduce time even in the prototype stage of molds, aiming for cost reduction ⇒ Utilizing AutoForm to optimally use blanks and strip materials ⇒ Considering the reduction of the number of processes ● High robustness in production ⇒ Implementing shape correction based on reliable calculations from AutoForm-Sigma ⇒ Changes in various conditions, such as differences in material properties, do not affect reliability ● Shortening of development time ⇒ Adopting AutoForm, which has a fast calculation speed from the early stages of product development to mass production, allows for the manufacturing of high-quality parts while shortening development time.

• Other Auto Parts
• Other CAD related software
• Other CAM related software

Introducing different approaches aimed at achieving assembly results in press forming engineering!

We will demonstrate, using practical examples, how considering the results of the hemming process in advance during the design of the press forming process can minimize the risk of costly redesigns by incorporating those results into the design. [Contents] - Press forming process considering hemming results - Comparison of individual part springback and subassembly springback - Results of process verification *For more details, please refer to the "Catalog Download." Feel free to contact us with any inquiries.

• 3D CAD
• simulator
• Software (middle, driver, security, etc.)

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

• others

The low-voltage fuse "BFMN" is a small blade fuse used to protect the electrical circuits of automobiles. When the current increases abnormally, the fuse blows to prevent damage to equipment and wiring. It is recommended for those facing challenges related to circuit protection with low-voltage fuses (below DC 70V) in the automotive and construction machinery industries. It is suitable for protecting circuits of electrical components, comfort equipment, safety devices, and control systems.

● What is a pneumatic regulator? It is a self-developed pneumatic regulator with a control reproducibility of ±0.1%. We offer a wide range of products from low flow to high flow. ● What is a regulator? Please use it to adjust the test pressure for leak testing. By supplying a stable test pressure, it enables more accurate measurements.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The low-voltage fuse "BFSL" is a compact safety component used to protect automotive electrical circuits. It prevents equipment and wiring failures by blowing the fuse when the current increases abnormally. This low-voltage fuse is recommended for those facing challenges related to circuit protection in the automotive and construction machinery industries, as well as for low-voltage fuses (below DC 70V). It is used for circuit protection of comfort features such as car navigation systems, audio systems, ETC, air conditioning, and seat heaters.