▲▼▲Crank Bending Extremely Small ▲▼▲ Product Information Update Notification

Welding of thick plates at Showei! Comprehensive orders including non-destructive testing and surface treatment.

This is a welding case of thick plates made from SM400 material. We received a request from a machining manufacturer for processes up to before machining. This includes material procurement, fabrication, welding, non-destructive testing, annealing, and shot blasting. Welded products of 80t and 19t, approximately φ600. Delivery time is about one month. For heavy electrical and plant applications.

• Contract manufacturing

What we can do by being close to our customers. Our desire to help with any concerns drives us.

This is a case of extremely small crank bending with a rise dimension of about 5mm. [Material] Copper 1t [Process] Fiber laser, bender (crank bending + roll) Concerns regarding the bending process of copper plates: The rise dimension for crank bending is small, and conventional bending processes cannot be performed as they interfere with the mold. We devised and prototyped a mold that allows for bending, proposed that processing is possible, and received an order. First, we designed the mold and cut it using our fiber laser equipment. We then welded and polished the pieces together to create a prototype mold. We attached it to the bender for trial bending, repeatedly improving the mold until we achieved accurate dimensions in one go. We had a machining partner manufacture the mold through cutting, and we performed the main processing in-house. Although the cost of mold production was incurred, it led to the resolution of the customer's initial concerns about being unable to process. The customer decided to proceed with production at Showei, believing that the costs of the mold could be recovered through repeated orders.

• Other machine elements

A Rough Overview Company Introduction Movie

A professional video showcasing Shoei's craftsmanship. With powerful visuals of the manufacturing process and scenes filled with charm, this video is recommended for those who love craftsmanship.

• Contract manufacturing

We can handle everything from single-item processing to mass production of around 1000 units! The accuracy is approximately ±0.5mm.

After laser cutting 0.8mm SUS304, we formed the rise of the corner hole with pressing and then performed four-way bending with a bender. Additionally, we spot-welded brackets on both sides. We can accommodate everything from single-item processing to mass production of around 1,000 units. We also offer urgent responses. Please contact us when needed. 【Processing Overview】 ■Industry: Heavy electrical, production equipment, food machinery ■Materials: Iron, aluminum, stainless steel ■Lot size: 1 to 1,000 units ■Accuracy: Approximately ±0.5mm *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

Even items with a width of 4 meters can be bent with high precision! Here are examples of 4-meter long angle bending.

We would like to introduce a case study of our "4m long object angle bending." The material used is SUS304 6t, and the processing method involves material arrangement and bending. Even items that are 4m long and wide can be bent with high precision. Please feel free to contact us when you need our services. 【Case Overview】 ■ Material: SUS304 6t ■ Processing Method: Material arrangement, bending ■ Delivery Time: Approximately 1 week ■ Industries Served: Heavy electric, infrastructure, food, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials
• Contract manufacturing
• stainless

Proposal for structural changes! Here is an example that has shortened work hours and enabled cost reduction.

We would like to introduce a case study by Shoei titled "Proposal for Structural Change: From Angle to Bent Parts." We proposed a structural change because bent parts made by a bender are easier to assemble and offer better processing accuracy compared to assembling angle components. We received approval and made the change. This also shortens the work time and enables cost reduction. 【Specifications】 ■ Material: Steel, Aluminum, Stainless Steel ■ Lot: 1 piece (single item) ■ Accuracy: Within general tolerance range *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

A "non-contact switch" that allows you to open and close doors simply by waving your hand, without directly touching the doorknob or switch! By adopting microwave technology, the risk of malfunction due to condensation in environments with temperature differences, such as cold storage warehouses, is significantly reduced. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, hospitals, nursing facilities, and restaurant kitchens. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ Waterproof and dustproof (IP55 design), allowing the main unit to be washed with water (note: the wall surface (back side) is not applicable) ○ LED display and response sound allow for easy confirmation of detection status ○ Two pattern settings for one-shot and latch output are possible ○ The thinnest in the industry! Only 22mm thick! ◎ For more details, please download the catalog or contact us.

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four ways: left, center, right, with 4 spots and 12 spots settings. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor modes with a single model. 【Recommended for such places!】 ☑ Entrances facing busy corridors ☑ Counters or signs near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.