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  3. 西都電機
  4. Significant cost reduction! "Insulation Heater" *Examples of problem-solving included
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  • Apr 26, 2022
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Apr 26, 2022

Significant cost reduction! "Insulation Heater" *Examples of problem-solving included

西都電機 西都電機
**** Change output according to ambient temperature, maintaining warmth without unevenness! High quality, no maintenance needed for the heater! Reduce costs from approximately 10 million yen per month by 90%! **** Saito Electric provides a long-lasting, safe heating heater (self-regulating heater) that can change output according to ambient temperature and can be used in hazardous areas. Since it saves temperature at the upper limit, it does not overheat and can maintain warmth evenly. Being electric, there is no need for boiler management personnel, offering significant cost advantages compared to hot water and steam, and it has recently gained attention! 【Challenge】 A confectionery manufacturer was spending 10 million yen per month to melt chocolate and jam, and requested to reduce costs, including labor costs, due to high expenses and the need for boiler management personnel. 【Solution】 We replaced the existing hot water and steam systems with heating heaters (self-regulating heaters), achieving a 90% cost reduction. Operating 24 hours on electricity, the cost is only for the necessary energy, reducing the monthly cost from 10 million yen to about 1 million yen, which is roughly one-tenth of the usual cost. Additionally, since there is no need for boiler management personnel, expenses have significantly decreased, leading to their satisfaction.
Significant cost reduction! "Insulation Heater"
Significant cost reduction! "Insulation Heater"
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Significant cost reduction for SDGs & automation measures! 'Insulation Heater'

Output changes according to ambient temperature, providing uniform heating! High quality with no maintenance required for the heater! Aiming to reduce costs by 90% from approximately 10 million per month. *Examples of problem-solving are described.

Seido Electric provides safe, self-regulating heaters that have a long lifespan and can adjust their output according to ambient temperature, making them suitable for use in hazardous areas. Since the temperature is maintained at an upper limit, they do not overheat and can provide uniform heating. Being electric, there is no need for boiler operators, resulting in significant cost advantages compared to hot water and steam systems, which have recently garnered attention! **[Challenge]** A confectionery manufacturer was spending 10 million yen per month to melt chocolate and jam, which was costly and required a boiler operator. They requested a reduction in costs, including labor expenses. **[Solution]** We replaced the existing hot water and steam systems with self-regulating heaters, achieving a 90% reduction in costs. The electric heaters can operate 24 hours a day and only incur costs for the necessary energy, reducing the monthly expense from 10 million yen to about 1 million yen, roughly one-tenth of the original cost. Additionally, the elimination of the need for a boiler operator significantly lowered expenses, much to their satisfaction. *You can download the "Heater and Boiler Troubleshooting Guide" as a PDF!*

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"Collection of Solutions for Heater and Boiler Issues" Now Available!

The temperature won't rise... maintenance is difficult... it can't be used in explosion-proof areas... Do you have any of these concerns? We will solve your problems!

We often receive the following concerns from those using heaters and boilers: - The temperature doesn't rise... there are temperature inconsistencies... - The heater deteriorates quickly... - I don't want to do double installation... - Maintenance is difficult... For those facing such issues, we are offering a must-see, 【Heater and Boiler Troubleshooting Guide】! 【Contents Overview】 ■ Common concerns about heaters and boilers ■ Types of heaters ■ Troubleshooting case studies ■ Company introduction If you have any issues with heaters or boilers, please feel free to consult us. We can provide solutions tailored to your company's needs, as we are capable of addressing various types of heaters.

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Self-regulating heater 《Long lifespan・No maintenance required》

Compared to conventional hot water and boiler heating, self-regulating heaters significantly reduce CO2 emissions!

The auto-trace heater (self-regulating heater) is a self-regulating parallel circuit heater developed by Raychem. Due to the reliability and ease of installation of Raychem's auto-trace heater (self-regulating type), it is widely used in various industries for process heating and freeze prevention. By switching from steam, energy costs can be reduced, maintenance and operating costs have been reduced to less than one-tenth annually, and installation time has been cut to less than one-fourth. 【Types of Auto-Trace Heaters (Self-Regulating Heaters)】 ● Self-Regulating Heater BTV Series (Freeze Prevention and Heating up to 65°C) ● Self-Regulating Heater QTVR Series (Heating up to 110°C) ● Self-Regulating Heater XTV Series (Heating up to 120°C) ● Self-Regulating Heater KTV Series (Heating up to 150°C) ● High-Temperature Power Control Heater VPL Series (Power-Controlled Heating Cable) This self-regulating heater has also been adopted by various power companies as part of energy-saving proposals.

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Related catalog(2)

Heater and Boiler Troubleshooting Guide *Technical Materials Provided

Heater and Boiler Troubleshooting Guide *Technical Materials Provided

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Heat Trace Solution "Industrial Heater"

Heat Trace Solution "Industrial Heater"

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitch Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Mar 20, 2026

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Aluminum casting repair: Metal crack repair without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Mar 20, 2026

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Human Body Day 2025 Event Report - Nack Image Technology

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On November 6th (Thursday) to 7th (Friday), 2025, we held the "Human Body Day 2025" at the NAC Image Technology Akasaka Multi-Purpose Space. We have uploaded videos of the highlights from each company and the presentations that took place on the day to our website. We encourage you to take a look. ---[Report on Human Body Day 2025 is here]------------------- https://info.nacinc.jp/jintaiday2025-report ------------------------------------------------------------------------- On the day of the event, participants were able to experience a wide range of products in a hands-on session format, including motion capture, force plates, eye tracking, and human body analysis software. We received numerous comments from attendees expressing high satisfaction, saying, "It was great to gain various information all at once," which makes us very happy. NAC Image Technology will continue to provide "valuable products to our customers." We hope you will join us for our next event as well.

Mar 20, 2026

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AAEON ArrowLake equipped industrial COM module Type 6 standard

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Features: ● Equipped with Intel Core Ultra 7 255H/7 155H/5 225H/5 125H ● LPDDR5x 16GB/32GB/64GB onboard ● M.2 NVMe 256GB onboard ● USB 2.0 x 8, USB 3.2 (10Gbps) x 4 ● PCIe Gen 4 [x8] x 1, PCIe Gen 3 [x1] x 4, PCIe Gen 3 [x4] x 1 (2 lanes co-lay with SATA; BOM option) ● 2.5GbE x 2 ● COM-HPC Mini standard, size 95mm x 70mm ● Optional items ECB-980A: Development carrier board HPC-ARHm-FAN01: CPU fan HPC-ARHm-HSP01: Heat spreader (Note: heat dissipation is required in the enclosure)

Mar 19, 2026

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AAEON ArrowLake-equipped industrial COM module COM-HPC R1.2 Mini standard

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Features: ● Equipped with Jetson AGX Orin 32GB/64GB ● Gigabit LAN ×1, 10Gigabit LAN ×1 ● USB 3.2 Gen 2 (Type-A) ×4 ● DB-9 connector ×1 (for DIO 8 channels) ● DB-9 connector ×2 (supports RS-232/422/485: Rx/Tx/RTS/CTS) ● Jetpack 6.0.0 pre-installed

Mar 19, 2026

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