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  6. Significant cost reduction for SDGs & automation measures! 'Insulation Heater'

Significant cost reduction for SDGs & automation measures! 'Insulation Heater'

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last updated:Sep 19, 2023

西都電機
西都電機
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Output changes according to ambient temperature, providing uniform heating! High quality with no maintenance required for the heater! Aiming to reduce costs by 90% from approximately 10 million per month. *Examples of problem-solving are described.

Seido Electric provides safe, self-regulating heaters that have a long lifespan and can adjust their output according to ambient temperature, making them suitable for use in hazardous areas. Since the temperature is maintained at an upper limit, they do not overheat and can provide uniform heating. Being electric, there is no need for boiler operators, resulting in significant cost advantages compared to hot water and steam systems, which have recently garnered attention! **[Challenge]** A confectionery manufacturer was spending 10 million yen per month to melt chocolate and jam, which was costly and required a boiler operator. They requested a reduction in costs, including labor expenses. **[Solution]** We replaced the existing hot water and steam systems with self-regulating heaters, achieving a 90% reduction in costs. The electric heaters can operate 24 hours a day and only incur costs for the necessary energy, reducing the monthly expense from 10 million yen to about 1 million yen, roughly one-tenth of the original cost. Additionally, the elimination of the need for a boiler operator significantly lowered expenses, much to their satisfaction. *You can download the "Heater and Boiler Troubleshooting Guide" as a PDF!*

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西都電気.jpg

Significant cost reduction for SDGs & automation measures! 'Insulation Heater'

西都電気.jpg
西都電気.jpg image_09.jpg
  • Related Link - http://www.autotrace.info/
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【Insulation Heater (Self-Regulating Heater) Features】 ■ Low heat loss from piping ■ Water is always fresh every time the faucet is opened ■ Uses self-regulating heating cables, which only heat the areas with temperature drops, reducing power consumption ■ Simple installation by just securing with cable ties along the piping ■ Suitable for bacterial measures such as Legionella *For more details, please refer to the PDF document or feel free to contact us.

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Chemical manufacturer Food manufacturer Beverage manufacturer Paint manufacturer Pharmaceutical manufacturer Oil manufacturer Gas manufacturer

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Heat Trace Solution "Industrial Heater"

Heat Trace Solution "Industrial Heater"

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Heating System "Auto-Trace"

Heating System "Auto-Trace"

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Heater and Boiler Troubleshooting Guide *Technical Materials Provided

Heater and Boiler Troubleshooting Guide *Technical Materials Provided

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Significant cost reduction! "Insulation Heater"

Significant cost reduction! "Insulation Heater" *Examples of problem-solving included

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**** Change output according to ambient temperature, maintaining warmth without unevenness! High quality, no maintenance needed for the heater! Reduce costs from approximately 10 million yen per month by 90%! **** Saito Electric provides a long-lasting, safe heating heater (self-regulating heater) that can change output according to ambient temperature and can be used in hazardous areas. Since it saves temperature at the upper limit, it does not overheat and can maintain warmth evenly. Being electric, there is no need for boiler management personnel, offering significant cost advantages compared to hot water and steam, and it has recently gained attention! 【Challenge】 A confectionery manufacturer was spending 10 million yen per month to melt chocolate and jam, and requested to reduce costs, including labor costs, due to high expenses and the need for boiler management personnel. 【Solution】 We replaced the existing hot water and steam systems with heating heaters (self-regulating heaters), achieving a 90% cost reduction. Operating 24 hours on electricity, the cost is only for the necessary energy, reducing the monthly cost from 10 million yen to about 1 million yen, which is roughly one-tenth of the usual cost. Additionally, since there is no need for boiler management personnel, expenses have significantly decreased, leading to their satisfaction.

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西都電機

西都電機

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A company that installs and sells industrial self-regulating heaters, leak detection devices, and other heaters, certified for explosion-proof standards. A pioneer of trace heaters in Japan. Since 1967.

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