[Magazine Contribution] Tool Engineer September Issue Special Edition "Machining Technology to Minimize Waste"

Introducing different approaches aimed at achieving assembly results in press forming engineering!

We will demonstrate, using practical examples, how considering the results of the hemming process in advance during the design of the press forming process can minimize the risk of costly redesigns by incorporating those results into the design. [Contents] - Press forming process considering hemming results - Comparison of individual part springback and subassembly springback - Results of process verification *For more details, please refer to the "Catalog Download." Feel free to contact us with any inquiries.

• 3D CAD
• simulator
• Software (middle, driver, security, etc.)

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

• Mold Design
• simulator

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

• others

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

• simulator

When measuring the flow rate of liquids or gases that are unsuitable for plastic due to high pressure or high temperature, our robust "glass tube variable area flow meter (rotameter)" allows for more accurate flow measurements. It offers a wider flow range and is suitable for various liquids and gases! 【Features】 ■ Glass tube variable area flow meter ・ Flow measurement technology with high durability, economy, and excellent operability ・ Capable of a wider flow range, suitable for various liquids and gases ■ Metal tube variable area flow meter ・ Durability and accuracy that withstands high pressure and harsh temperature environments 【Product Lineup】 ■ Glass tube variable area flow meter ・ Sho-Rate models 1350, 1355, 1358 ・ GT1600 series ■ Metal tube variable area flow meter ・ MT3750 series ・ MT3809 series ▼ For more details, visit https://www.brooksinstrument.com/ja-jp/products/variable-area-flow-meters

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

A "non-contact switch" that allows you to open and close doors simply by waving your hand, without directly touching the doorknob or switch! By adopting microwave technology, the risk of malfunction due to condensation in environments with temperature differences, such as cold storage warehouses, is significantly reduced. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, hospitals, nursing facilities, and restaurant kitchens. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ Waterproof and dustproof (IP55 design), allowing the main unit to be washed with water (note: the wall surface (back side) is not applicable) ○ LED display and response sound allow for easy confirmation of detection status ○ Two pattern settings for one-shot and latch output are possible ○ The thinnest in the industry! Only 22mm thick! ◎ For more details, please download the catalog or contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.