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  4. [Magazine Contribution] Tool Engineer September Issue Special Edition "Machining Technology to Minimize Waste"
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  • Aug 31, 2022
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Aug 31, 2022

[Magazine Contribution] Tool Engineer September Issue Special Edition "Machining Technology to Minimize Waste"

オートフォームジャパン オートフォームジャパン
The article contributed by our company has been published in the special issue of the monthly magazine "Tool Engineer" by Oka Publishing Co., Ltd. for September. ● Digital Process Twin to Minimize Waste in Die Matching Ken Takizawa, AutoForm Japan In today's automotive industry, as part of the response to strengthened regulations on safety and environmental issues, the rapid electrification of vehicles is progressing, leading to demands for more complex design and development tasks, as well as higher requirements for shortening development time and reducing costs than ever before. This article introduces methods to minimize waste in die matching through the use of AutoForm's digital process twin for press parts. Please take a look.
Published on September 1, 2022.
Published on September 1, 2022.
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Tool Engineer September Special Issue (Release Date: August 30, 2022)

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[Case Study] Digital Workflow from Press Forming to Assembly

Introducing different approaches aimed at achieving assembly results in press forming engineering!

We will demonstrate, using practical examples, how considering the results of the hemming process in advance during the design of the press forming process can minimize the risk of costly redesigns by incorporating those results into the design. [Contents] - Press forming process considering hemming results - Comparison of individual part springback and subassembly springback - Results of process verification *For more details, please refer to the "Catalog Download." Feel free to contact us with any inquiries.

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Adjustment of press die projections and die spotting through digital examination.

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

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We are also offering materials that include case studies on the application of 'Digital Twin in the Press Molding Process'!

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

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Digital Productivity Examination of Press Molding Dies and Assembly [Case Study]

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Digital Engineering Workflow from Press Forming to Assembly

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Mar 11, 2026

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[Cast Prototype] 3D Printer Molding Prototype with Cast Sand Molds

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● The production time for casting prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be created in a single molding process. This allows for the verification of multiple types in a short period.

Mar 10, 2026

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There is no problem with large cranes and heavy machinery running on hyper CLT slabs.

The hyper CLT flooring panels are durable and reliable. They are eco-friendly next-generation site flooring panels that can handle large heavy machinery without any issues. (NETIS registration number TH-250021-A)

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We often receive questions such as, 'Is the wooden mat durable?' and 'Is it safe for large machinery to drive on it?' The Hyper CLT mat (NETIS registration number TH-250021-A) was developed to address these concerns and is a site-compatible mat designed for construction sites. While it appears to be made of wood-based materials, it is practical for use with heavy machinery, vehicle access, and as a temporary road, unlike typical wooden boards. In fact, it ensures durability that allows for the safe use of large machinery without issues, meeting the performance requirements expected on site. Additionally, the Hyper CLT mat is characterized not only by its strength but also by its aesthetic appeal and environmental considerations unique to wood materials. It contributes to enhancing the value and differentiation of the site as a new option distinct from traditional steel mats. This product offers a new discovery: instead of thinking 'wood is concerning,' you can realize 'there is a wooden mat that can be used to this extent.' We encourage you to consider the Hyper CLT mat (NETIS registration number TH-250021-A), which combines durability, practicality, and added value.

Mar 10, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Mar 09, 2026

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Hyper CLT flooring can reduce transportation costs! (NETIS number: TH-250021-A)

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The Hyper CLT flooring board is a wooden flooring board that utilizes CLT developed by KAITAKU Co., Ltd. It was developed as a new CLT flooring board to replace conventional steel plates, with an eye toward use in temporary roads, access roads, and construction sites. In addition to its functionality as temporary material, it is also gaining attention for its lightweight nature and environmental considerations. One of its significant features is the improvement in transportation efficiency due to its lightweight. Conventional flooring boards and steel plates are heavy, making transportation and handling costly and labor-intensive, while the Hyper CLT flooring board is expected to reduce the burden during transport, ultimately leading to lower transportation costs. The use of CLT in the civil engineering field is still relatively rare, which makes it easier to differentiate and enhances proposal capabilities on-site. Including its soft impression as a wooden flooring board and consideration for the landscape, it is recommended for those considering the development of temporary roads and access roads, as well as those looking for lightweight and transportation-efficient temporary materials. For inquiries about the details and sales of the Hyper CLT flooring board, or to request product materials, please feel free to contact us.

Mar 09, 2026

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  • ダマになりやすい原料も1台で解砕 ふるい分け カスタマイズ可能な回転羽根形状で様々な原料に対応! 解砕機構付き佐藤式振動ふるい機 つばさ 活用イメージ動画を公開中!
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