Reducing Residual Stress in Hoop Materials - Fine Leveler Series
Fine Leveler: FL-50, FL-100, FL-150, FL-2100, FL-2150, FLV3-150, FLV3-200
"Improved yield and increased profits" contributes to leveling and straightening of precision processed coil materials.
◆Main Improvement Symptoms◆ 〇 Curvature, sagging, bending, warping, twisting 〇 Variation in bending angles and dimensions Equipped with a reverse-bending roll as standard, it allows materials to be intentionally passed through facing upwards or downwards. The rollers feature our unique electronic control for non-stop operation and automatic line speed tracking. This enhances production capacity by ensuring stable leveling and preventing line stoppages. Furthermore, by processing leveled materials, it reduces the number of mold adjustments needed to stabilize quality. Additionally, the absence of distortion in the materials helps prevent uneven wear on the molds, significantly extending mold life. It automatically tracks the speed of the press line, ensuring that materials do not stop during operation, thus preventing scratches on the materials. A unique head-up mechanism is incorporated for ease during roller cleaning.
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basic information
By passing coil material through a leveler, the internal stress of the wound material is eliminated, reducing the distortion and deformation of the product caused by residual stress after processing. While coil material is the mainstay for press-processed materials like electronic components, processing it directly can lead to deformation of the finished product and shorten the lifespan of the molds. By correcting the material with a precision leveler before press processing, the residual stress within the material is reduced, surface effects occur, and flatness is improved. When this material is then press-processed, the deformation of the product decreases, the ejector state improves due to surface effects, and mold wear is reduced. From both the perspective of improving product accuracy and reducing mold maintenance time, a precision leveler is an indispensable presence in press processing.
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Applications/Examples of results
It is used for pressing electronic components, connectors, lead frames, and other thin sheets.
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Company information
We are a company that responds to inquiries about improving productivity, labor-saving, automation, and safe operations, primarily in the precision press processing industry, and we provide work systems and equipment.