"Reduction of defective products and shortening of mold adjustment" - Problem-solving with a feeding device and precision leveler.

It is possible to minimize mold adjustments due to residual stress in materials. This leads to a reduction in defects and scrap, extends mold life, and achieves improvements in productivity and cost reduction.

Are you struggling with improving the defect rate or the lifespan of your molds? We often hear, "I'm using a leveler, but I want to reduce the defect rate by another 2%" or "I think the mold is the cause." The actual cause may lie in the materials. Is the leveler you are currently using a "precision leveler"? By combining our inverter-type material feeding device "Rotarian" with a precision leveler, it is possible to minimize mold adjustments caused by residual stress in the materials. By correcting winding defects and improving tooth engagement, we can suppress the occurrence of defects caused by material issues, significantly reducing the defect rate. Additionally, as the accuracy of material correction increases, the burden on the molds decreases, leading to an extension of mold lifespan. As a result, the time required for mold adjustments is greatly reduced, achieving both increased production efficiency and cost savings. [Recommended for the following environments] Lead frames, connectors, crimp terminals, precision small parts, semiconductor components [Special Shaped Roller FL -2150 FL -2150] The special shaped roll configuration, which is smaller at the entrance and larger towards the exit, can further enhance leveling performance. *Please feel free to contact us.

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