Automated even for small-batch production of multiple varieties: Quick Die Change System
Q-ACE Alpha
It is suitable for the production of small quantities of various types of small parts.
■Quick Die Change System for Transfer "Q-ACE α (Alpha)" Q-ACE α (Alpha) is a die set with multiple sizes and stages for Q-308 No.1 to No.5. It has a proven track record of creating die sets with an outer diameter of approximately 2500 mm, and there is a record of 16 stages for size No.2. It is designed for installation on press machines ranging from 200 to 800 tons. Additionally, the movement of the workpiece within the press can be combined with transfers or β robots separately. It allows for flexible production by incorporating tapping, welding, and compound processing, as well as splitting the operation of line presses depending on the number of processes. This enables flexible utilization of press processing, promotes the standardization of molds, and allows for the commonality of molds for single processing and automated processing. Furthermore, it plays a wide range of roles, including ensuring worker safety and significantly reducing mold setup time.
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■Automation for Small-Batch Production of Various Types: Q-ACE Series To pursue profits, it is essential to develop small-batch production of various types with equipment, personnel, and costs that are no different from or even lower than conventional production. There have been significant advancements in the labor-saving features and speed of metalworking machines themselves. Quality-wise, better products have also emerged. How to incorporate flexibility into completed processing machines... In small-batch production of various types, if we do not curb the bottlenecks of mold changes and increases in personnel, it will not lead to improved production efficiency. The "Q-ACE System" from the Press Technology Research Institute has solved these issues.
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We are a company that responds to inquiries about improving productivity, labor-saving, automation, and safe operations, primarily in the precision press processing industry, and we provide work systems and equipment.