Ceramics bonding processing
■Adhesive processing of conventional products The main feature is the method of adhering ceramics to the currently operating base material. Until now, only the worn parts of components that were replaced due to wear were adhered with ceramics, achieving an exceptionally refined quality.
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basic information
Ceramic adhesive products boasting astonishing wear resistance... the lifespan of transport rails is over 10 times longer. In the assembly process of semiconductor manufacturing, the areas that experience the most wear are the semiconductor transport rails, feed fingers, and stoppers. The ceramic adhesive products, completed through ultra-precise skills that incorporate ultra-hard ceramics into these highly worn parts, offer a lifespan more than 10 times that of conventional metal hard materials.
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Applications/Examples of results
■ After approximately one year of use under normal conditions, wear is around 2-3μ, showing excellent results. ■ Significant reduction in unit price and costs By using aluminum or other materials for the rail substrate, and eliminating the need for plating or heat treatment on the substrate itself, production costs are reduced. Additionally, existing rails and consumable inventory can be reprocessed into ceramic rails, allowing for cost reduction and shorter delivery times.
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Company information
The manufacturing site is changing daily and is being forced to respond to increasingly complex needs. To accurately meet user demands, Taiyo Mold Supplies deliberately does not have processing equipment in-house. We select manufacturers with the necessary technology and know-how from over 1,000 partner factories both domestically and internationally to solve challenges. We always propose the optimal methods for our users. Many of our partner factories are constantly focusing on developing new technologies and providing high-precision, high-quality processed parts for various industrial products. Through collaboration with partner factories active in various fields, we flexibly respond not only to individual processed parts but also to surface treatment and sub-assembly, meeting all user needs.