A bead mill that achieves 1000 liters per hour in nanoparticle production.
The Bead Mill MicroMedia X2 is equipped with a drive unit with a maximum power of 30 kW, suitable for commercial production scale. It allows for linear scale-up from the pilot-sized MicroMedia X1. Additionally, the use of ceramic components helps to reduce metal contamination.
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basic information
**Main Features** - Usable bead diameter: 0.03 to 0.3 mm. A special chamber design that physically controls the movement of beads is adopted to accommodate ultra-small beads. The use of ultra-small beads and machine control through a special structure enable efficient mild grinding. This achieves a sharp particle size distribution and allows for the dispersion of metal powders, which was previously impossible. - Equipped with a drive unit with a maximum driving force of 30 kW. Due to the ideal conditions where all dimensions and ratios related to the dispersion and grinding processes are constant, linear scale-up is possible from the pilot-sized mill "X1." - Achieves a processing capacity of over 1000 liters/hour by conducting circulation operations with extensive operating parameters and product viscosity. - Reduces metal contamination in the product. The components of the rotor and stator are made from special ceramics that excel in thermal conductivity and wear resistance.
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Applications/Examples of results
Color filter pigment dispersion (latest generation LCD displays), high-quality ink for inkjet printers, nano additives with various functional properties, functional ceramics (for MLC capacitors, etc.), metal nano dispersion, formulations containing pigments, pharmaceutical applications.
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Company information
Bühler is developing solutions that contribute to the world's safe food supply, address climate change, and enhance the energy efficiency of vehicles, buildings, and machinery. As a solution partner in the food and mobility industries, we have set a goal to reduce energy consumption, waste, and water usage in our customers' value chains by 50% by 2025. ■ History of the Bühler Group ■ 1860: Founder Adolf Bühler established a foundry in Uzwil, Switzerland. 1872: First use of cast rolls in roller mills for grain milling. 2020: Celebrated the 160th anniversary of the group's founding. ■ History of Bühler Japan ■ 1974: Established the Japanese subsidiary. 2007: Opened the Regional Product Development Research Center (RADEC). 2017: Relocated RADEC to the North Kanto Service Station. ■ Business Divisions ■ Grains & Food (Processing and manufacturing processes for grains, food, and feed) Consumer Foods (Processing and manufacturing processes for chocolate, baked goods, coffee, bakery products, etc.) Advanced Materials (Wet grinding, die casting, optical thin film manufacturing solutions)