A molding machine using a heat plate contact heating method with aluminum cast heaters, ideal for materials and printing sheets that tend to shrink during radiation heating.
It is used for food containers and blister containers, but is widely utilized in the production of lids for transparent food containers that prioritize OPS as a material. An AC servo motor is used for sheet feeding and molding drive. It is equipped with a die clamp and mold exchange device, making mold changes easy. The operability is improved with a 12.1-inch color touch panel. It also features a printing alignment device and a maintenance notification function.
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■High Productivity - High cycle - Reduction of setup time - Adoption of high-speed response molding circuit (vacuum pressure air circuit) ■Improvement of Molding Performance - Surface plate roughness can be selected according to product material - Easy temperature control of the hot plate surface ■Easy Operation & High Reproducibility - Touch panel digital setting screen - Data management via computer - Use of high-precision servo motors - Molding clamping force can be set arbitrarily ■Other Features - Simple and quick mold exchange function from the operator side - Easy attachment and detachment function for surface plates - Servo-driven knockout function - Maintenance notification function included
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Applications/Examples of results
Main products: Food containers, blister containers, etc. Materials: OPS, HIPS, PVC, PP, etc.
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As a pioneer in vacuum forming machines, Asano Research Institute has been committed to developing, designing, and manufacturing equipment that enhances operability, produces better molded products, and improves productivity while reducing production costs, all from the customer's perspective. In the Planning and Development Department, we have permanently installed test forming machines (one for cut sheets and one for roll sheets) to assist customers with the development of new items and products, as well as problem-solving. We support the entire process from test mold design and manufacturing to sample molding, and subsequently to the development, design, and manufacturing of production machines (including production mold design and fabrication). In the Service Department, we also carry out modifications to replace the ceramic heaters of forming machines with our company's quick response heaters, helping to reduce electricity costs and increase productivity.