Realization of cost reduction through unit mechanism conversion from block shape to sheet metal shape and weight reduction.
Cost reduction design has been implemented from the MC machining unit to the sheet metal processing unit, and the issue of insufficient rigidity is being addressed through bending processes using VA and VE.
○Situation Before Improvement○ Material: SS400 Outer Diameter Shape: 140*200*180 【Before Improvement】 ●Due to the large number of machining processes required for the SS400 shape, it was difficult to reduce man-hours. ↓ 【After Improvement】 ●By changing the outer frame to a sheet metal shape and machining the movable parts, we were able to significantly reduce processing man-hours by minimizing the shape of the actual necessary movable parts and simplifying the design. ●Cost Reduction Effect: Existing product costs 300,000 yen ↓ Converted to a unit cost of 60,000 yen (80% cost reduction)
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Detailed information
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We will measure the VA and VE of the original parts that have a high processing man-hour due to MC cutting machining.
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The original unit of MC processing has been improved to a sheet metal processing unit, and the lack of rigidity is supplemented by adding bending processing through VA and VE.
catalog（2）
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CAD data（2）
| Model number | overview | File |
|---|---|---|
| Autocad LT2017 | I am using it to convert 3D drawings created in Solid Works 2019 into 2D drawings. |
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| Solid Works premium 2019 | In conducting cost-down design, we start by creating parts and assembly drawings in Solid Works Premium to check for any waste or unreasonable elements. From here, we are able to optimize the design using VA and VE techniques. |
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Company information
In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.
![[Case Study] Cost Reduction through Shape Modification](https://image.mono.ipros.com/public/product/image/93e/2000559789/IPROS55690200952523438218.png?w=280&h=280)
