This is a prototype using a revolutionary metal forming method that achieves precision casting without the need for molds.
The "mold-free gypsum casting prototype" allows for casting with a quality precision level equivalent to mass-produced metal forming 'precision die casting', making it optimal for prototypes, single items, and small lot production. It offers high freedom in shape and excellent surface finish, while also being cost-effective due to the absence of molds. Additionally, it provides significant advantages in production speed. It achieves overwhelming cost performance for small-lot cast products, short development lead times, and smooth transitions to mass production of die casting prototypes. For more details, please contact us.
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basic information
【Features】 ○ Achieves overwhelming cost performance ○ Suppresses casting defects such as shrinkage cavities with unique know-how ○ Dimensional accuracy is equivalent to die casting and is highly precise compared to other casting methods ○ Capable of free-form surfaces, deep grooves, thin walls, and hollow shapes ○ Can accommodate a draft angle of 0 and slight undercuts ○ Since it uses materials equivalent to die casting, various evaluations such as strength for mass production can be conducted ○ No initial mold costs due to mold-less casting method ○ Ideal for prototypes and small lots ○ Main materials supported are aluminum, zinc, and magnesium ● For more details, please contact us.
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Applications/Examples of results
【Applications】 ○ Casting for small lot production ○ Prototype casting with dimensional accuracy equivalent to die casting ○ Prototyping to shorten development lead time ○ Prototyping for a smooth transition to die casting mass production ○ Casting of complex shapes such as freeform surfaces, deep grooves, thin walls, and hollow structures ○ Casting without the use of molds ○ Processing of aluminum, zinc, and magnesium ● Please contact us for more details.
Company information
In increasingly advanced product development, the components involved are required to have complex shapes and diverse functions. Prototype manufacturing using gypsum casting is a method that can realize these requirements precisely and swiftly. Mold Model utilizes the know-how cultivated as a specialized manufacturer of gypsum casting prototypes to address various challenges you face in development prototyping.
