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  6. Troubleshooting measures for the previous process to reduce losses in the film slit process.

Troubleshooting measures for the previous process to reduce losses in the film slit process.

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S11020

last updated:Feb 13, 2020

AndTech
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★ How can we reduce defective slit products, defective items, and losses? ★ What is the quality of the base paper, printing, and lamination stages that determines the appropriateness of the slit?

【Course Overview】 In the subsequent processes of coating, vapor deposition, printing, laminating, rewinding, etc., which are carried out in continuous production from roll to roll, slitting is performed according to the intended use, resulting in the final product. Currently, due to the adoption of small-lot production of various types and frequent split production in any processing stage, many issues such as defective products, non-conforming products, and increased waste are commonly observed in the finished products. In the final slitting process, there are many troubles that cannot be addressed within the process itself, which leads to increased waste in the slitting stage. To reduce these losses, it is necessary to implement trouble countermeasures that include the preceding processes. This presentation will introduce and explain the main points and examples related to these issues. We hope that this information will be useful for those involved in the printing, laminating, and slitting processing sites, engineering, production technology, process and quality management, and converting departments.

    Technical Seminar
IPROS6056856563756399313_220x220.jpg

Troubleshooting measures for the previous process to reduce losses in the film slit process.

IPROS6056856563756399313_220x220.jpg
IPROS6056856563756399313_220x220.jpg
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Speaker Koichi Matsumoto, Representative of Matsumoto Engineering Office, Professional Engineer (Management Engineering) Target Audience: Individuals involved in printing, laminating, slitting processing, construction, production technology, process and quality management, and converting departments. Venue: Kawasaki City Educational and Cultural Center, Room 2 【Kanagawa, Kawasaki Station】, 12 minutes on foot from JR Kawasaki Station Date and Time: October 24, 2011 (Monday) 10:30 AM to 4:00 PM Capacity: 30 people. *Registration will close once full. Please apply early. Participation Fee: 【Early Bird Discount Price】46,200 yen (tax included, including text costs) for up to 2 people from one company. *Limited to Tech-Zone members who apply by October 10. Membership registration is free. *After October 10, the 【Regular Price】 will be 49,350 yen (tax included, including text costs) for up to 2 people from one company. ◆If 3 people from the same organization apply, the fee will be 69,300 yen.

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P2

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P2

Applications/Examples of results

1. Basic Structure of Slitters 2. Issues and Optimization in Film Slitting Processing 3. Optimization and Loss Reduction Examples in Film Slitting Processing 3-1 Optimization and Loss Reduction in Slitting Processing of Printed and Laminated OPP Films 3-2 Optimization and Defect Reduction in Slitting Processing of Printed LLDPE Films 3-3 Wrinkle Loss Reduction in Slitting Processing of Laminated Products with Partial Printing 3-4 Optimization and Speed-Up of Loss Reduction in Slitting Processing of Adhesive-Coated Flexible Packaging Materials 3-5 Loss Reduction in Slitting Processing of Thick Laminated Products 4. Basic Methods for Lot Management of Slitted Products 5. Points to Consider in Slitting Processing 5-1 Clearly Separate Defects in Our Process from Defects in Previous Processes 5-2 Prevent Defects: "Do Not Allow, Do Not Create, Do Not Output" 5-3 Quickly Feedback Occurrences of Defects to Each Process 5-4 Why Quality Defects Do Not Disappear: Build Quality in Previous Processes 5-5 Prompt Complaint Handling through Lot Management 5-6 Do Not Leave the Machine; To Achieve This 5-7 Poor Finish in Slitting Processing Relative to Input Amount; Final Yield

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Our company has developed its business from "seminar planning" to various forms such as "lecturer dispatch," "publishing planning," "technical consultant dispatch," "trend research," "business matching," and "business development consulting," in order to support clients in a wide range of fields including chemistry, electronics, automotive, energy, medical devices, food, and building materials. By doing so, we have advanced our company and opened up new markets. AndTech promises to continue listening to our clients' voices, entering the business areas and markets they desire, and to remain a company that is loved by our clients, as we share their challenges, think together, and forge new paths.

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