Introduction to Industrial Plastic Processed Products - Solar Cell Manufacturing Equipment Parts
Achieving uniform film formation with low water absorption rate!
To eliminate unevenness during film formation on the substrate, a low water absorption super engineering plastic "Sumika Super S1000" has been adopted. ■ Example of use: Carrier parts of CVD equipment ■ Material: Sumika Super S1000 ■ Processing: Mechanical cutting processing ■ Reason for adoption: Low water absorption, prevention of chipping and damage to the carrier.
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basic information
**Introduction to Sumika Super S1000** The Sumika Super (formerly Econol) S1000 series is an all-aromatic polyester resin that exhibits excellent heat resistance, maintaining its shape without melting or deforming at 400°C and having a continuous use temperature of 260°C. It has low cutting resistance and minimal melting due to heat, resulting in superior dimensional stability. Additionally, it generates very little burr, making it suitable for precision machining. **Characteristics** ■ Heat Resistance - Continuous use temperature: 260°C - Short-term use at 400°C is possible - Low linear expansion coefficient, providing good dimensional stability - Excellent thermal insulation ■ Mechanical Properties - High strength retention at elevated temperatures, with significant compressive strength - Low creep ■ Chemical Properties - Low impurities such as metal ions - One order of magnitude lower water absorption rate (0.04%) compared to polyimide resins - Minimal dimensional changes even in water environments - Completely resistant to organic solvents and oils - Flame retardant, with the main component of gases produced during combustion being carbon dioxide ■ Machinability - Minimal burr during cutting, ideal for precision machining - No melting due to heat generated during processing, resulting in beautiful cutting surfaces.
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Applications/Examples of results
BGA/CSP manufacturing jigs, inspection jigs LCD prober jigs Various glass manufacturing jigs High-pressure valve seats, sealing rings IC inspection connectors, jigs IC and wafer process jigs High-temperature non-lubricated bearings, thrust washers Insulation sleeves, rollers etc.
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Company information
Since its establishment in 1937, our company has been engaged in ultra-precision microfabrication, mechanical cutting, welding, fusion processing, three-dimensional processing, wrapping, and polishing of high-performance resin materials known as super engineering plastics, including PEEK resin and polyimide resin (Meldin), for over 80 years. In 2010, we introduced 3D printers along with the latest 3D data creation software and 3D/CT scanners, beginning our proposals for advanced 3D manufacturing. In all aspects of manufacturing, our company has selected and utilized equipment and software from the manufacturer's perspective, independent of any specific device or software manufacturer. We ensure high-precision manufacturing to gain absolute trust in our products, while also prioritizing the intended use in 3D data, providing 3D data that meets our customers' objectives.