This is a case study of image inspection equipment provided by Ricoh Elemex.
Detects defects quickly and accurately using proprietary image processing technology. It contributes to stabilizing quality and improving productivity in the production process. ● For more details, please download the catalog or contact us.
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**Features** ○ Appearance inspection of metal parts (sintered products) → By building a unique genetic algorithm and incorporating it into the inspection device, defects are accurately identified. ○ Appearance inspection of metal parts (machined products) → A prism is inserted into the workpiece and photographed while rotating. The bright lines at the gear tooth tips are measured and analyzed to detect defects. ○ Appearance inspection of painted parts (bumpers, door panels, etc.) → Using RGB multi-stage lighting and a color line sensor, specular reflection light is captured to detect scratches and protrusions. Equipped with Ricoh's latest image processing processor LSI, achieving inspection at 800mm/sec. ○ Appearance inspection of plastic parts (plastic caps for medical and food use, etc.) → Unique image processing technology detects fine foreign substances and thin fibers. An automatic system is realized that automatically assembles inner and outer caps using high-speed cam drive, with an inspection cycle time of 2.2 seconds. ○ Surface inspection of fine parts (chip components) → Achieved a cycle time of 0.5 seconds through handling technology for fine parts and high-speed image processing technology. Achieved a resolution of 0.002mm to detect minute defects. ○ Surface inspection of long products (chip components) → By using a special imaging method, the characters on the workpiece are canceled out, allowing for the detection of only defective areas.
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Our founding business is the design and manufacturing of watches and precision instruments, which is our strength and DNA. Through the manufacturing of watches and precision instruments, we have honed our precision machining and assembly technologies, challenged ourselves to create our own watch manufacturing lines, and cultivated automation technologies. In recent years, we have also been working on the development of image recognition technologies, quality control and process management systems, and highly efficient production systems for a wide variety of products. By providing these to customers in the global manufacturing industry, we continue to grow centered around the industrial products business area focused on precision instrument parts and automation equipment, aiming to become an indispensable presence in our customers' products and manufacturing processes.