Proposal for Cost Reduction through Zinc-Nickel Alloy Plating by Takamura Industrial Co., Ltd.
We propose cost reduction from the overall perspective of product manufacturing costs using surface treatment.
We aim to create competitive products by reducing total manufacturing costs without compromising current specifications. We will eliminate the disadvantages of existing materials and surface treatments. With zinc-nickel alloy plating, the processing temperature is around 20°C, which eliminates the risk of deformation due to heat in thin sheet products. Since it is electroplating, there is no sagging of the plating film, ensuring a uniform coating. Due to its thin film, gauge quality is high, and thickness can be managed widely from 3 to 12 μm to match specifications and products. We achieve short lead times equivalent to zinc plating, and masking is unnecessary. The thin film also stabilizes gauge quality, demonstrating high corrosion resistance across the entire product perimeter, and by including 15% nickel, surface hardness is increased. It maintains strength even under repeated fitting. We recommend using inexpensive steel plates as the material. Dramatic cost reductions are achieved with zinc-nickel alloy plating!! Using steel plates improves workability and increases productivity!! For more details, please contact us or refer to the catalog.
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【Features】 ○ We propose cost reduction from the overall perspective of product manufacturing costs using surface treatment. ○ Reduction of total manufacturing costs without compromising current specifications. ○ Elimination of disadvantages! Reduction of associated time and labor!! [Advantages of Zinc-Nickel Alloy Plating] ○ Processing temperature is around 20°C, eliminating the risk of deformation due to heat for thin sheet products. ○ As it is electroplating, there is no sagging of the plating film, ensuring a uniform coating. ○ Due to its thin film, gauge quality is high, and the coating thickness can range from 3 to 12μ, allowing for a wide range of management tailored to specifications and products. ○ Achieves short delivery times equivalent to zinc plating. ○ No masking required. → The thin film ensures stable gauge quality and high corrosion resistance across the entire product perimeter. ○ By containing 15% nickel, surface hardness is increased. → Maintains strength even under repeated fitting. ○ Low-cost steel plates are recommended as the material. → Dramatic cost reduction achieved with zinc-nickel alloy plating. ○ Using steel plates improves workability. ○ Productivity is also enhanced. ● For more details, please contact us or refer to the catalog.
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We will inherit the founder's aspirations, always prioritize responding to our customers' requests, strive to improve our technology and services, and work hard to establish our position in the field of surface treatment manufacturing. In surface treatment, which is the final process in manufacturing, we will promptly deliver high-quality products to our final customers just in time. We also welcome collaborative development and consultations at the design level with our customers and chemical manufacturers. The quality of surface-treated products is increasingly demanding higher precision due to the advancement and sophistication of products. Takamura Industrial Co., Ltd. continues its relentless efforts and endless challenges to contribute to the development of the manufacturing industry, including the automotive sector, through surface treatment. If you have any concerns regarding surface treatment, please feel free to contact us.