Cost reduction without welding!
If you are having trouble with things like 'the strength is weak in sheet metal...' or 'I wonder if I can make it box-shaped without welding...', how about our covers? Our company can process them into box shapes using deep drawing technology without welding. Since there is no welding, processing costs can be reduced, and the strength is increased. Our covers are made using high-precision drawing technology from steel plates without cracking. We can process thicknesses from 0.5 to 3.2 mm and depths up to 100 mm. Cylindrical covers are also of course possible. For small to medium-sized covers, drawing often leads to cost reductions compared to sheet metal. ● For more details, please contact us or download the catalog.
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It is possible to attach parts to the inside using spot welding. Due to the complex drawing shapes such as small radii and steps, cracking is likely to occur, but our company handles many such drawing shapes. ■ Plate thickness: 0.5 to 3.2 mm ■ Material: SPCC, SUS304 【Processing Examples】 ■ Power meter component cover ■ Power meter component base We produce 100 to 3,000 units per month, and we can also produce more than 10,000 units! Please consult us from prototyping to mass production, even from the design stage. There are various other processing methods available. ● For more details, please contact us or download the catalog.
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■ Recently, there has been a surge in inquiries about busbars (bus bars, copper bars). We have experience processing copper materials up to 20mm thick and are well-versed in electrical components, ready to take on new challenges. We can also procure hard-to-find copper materials such as C1100 and C1020 from domestic manufacturers. Please feel free to reach out to us. ■ Before mass production overseas, we will start from prototyping to mass production setup domestically. If the parent company is based in Japan, there is no need to travel overseas for prototype inspections, allowing for speedy on-site confirmation and meetings. Overseas, the quality and skills required are still not at the desired level during the prototyping stage, leading to ongoing troubles once mass production begins. By confirming everything until stable mass production processing can be achieved in Japan, we can transfer the molds overseas much more quickly. Additionally, since communication can be conducted in Japanese, meetings between engineers proceed very smoothly, allowing for thorough development during the crucial initial phase of prototyping and setup. (English support is also available), providing many advantages.