Achieving up to 20% energy savings through steam reforming integrated into existing equipment!
The "Bison Cyclone" is a steam pressure regulator that can be easily integrated into the existing factory header piping between the boiler and the system. It generates steam with increased dryness due to the throttling and pressure reduction effect. By eliminating heat loss from hot water drainage, it achieves energy savings. It reformulates wet steam into slightly superheated dry steam that is less likely to condense into drain, allowing for the delivery of air with almost no drainage simply by passing boiler steam through the device. By reducing heat loss, it contributes to lower boiler fuel costs and reduced CO2 emissions. 【Features】 ● Re-evaporates hot water drainage within the unit, resulting in almost zero heat loss from drainage ● Becomes slightly superheated steam, making it less likely to condense during air delivery ● Integrates with existing equipment to reformulate steam, achieving up to 20% energy savings
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basic information
The nozzle for creating steam cyclones (with one nozzle having 7 to 10 holes) compresses moisture-laden wet steam and then rapidly expels it, causing it to expand and produce steam with increased dryness due to the "throttling and decompression effect." By reducing the pressure (to about 0.2 to 0.4 MPa), moisture is re-evaporated, and stable high-temperature dry steam is sent out from the center of the steam cyclone. The stable high-temperature steam (or saturated steam) sent to the secondary steam header is less likely to condense during transport to the factory, and it is supplied to steam-using equipment and machinery in very good condition. To further enhance the effect of the bison cyclone, it is necessary to generate steam at as high a pressure as possible in the boiler (for example, 0.75 to 0.85 MPa) and then reduce the pressure with this machine (for example, to 0.2 to 0.4 MPa) before sending it to the factory. This allows for the acquisition of slightly superheated steam.
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Applications/Examples of results
【Boiler Steam Reduction Measures】 The Bison Cyclone can be useful in the following types of factories: 〇 Factories considering steam reforming 〇 Factories with a steam pressure of 0.5 to 0.6 MPa or lower 〇 Factories using boilers 〇 Factories controlling multiple flow boilers 〇 Factories with a long distance between the boiler room and the equipment/machines 〇 Factories with a high amount of drain
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Company information
Our company was founded in 1936 as a special dyeing factory. Starting from the dyeing processing industry, we have continuously pursued new technologies with the times, leading to the establishment of our current company, Naigai Special Engineering Co., Ltd., in 1993, based on the idea that "if something doesn't exist, we can create it," after going through the engineering division. We manufacture and sell patented fiber processing machines, various energy-saving devices, and small wind turbines. Among these, we believe that the development of high-performance energy-saving devices that are not bound by existing theories and technologies is necessary. We have been working on management innovation, and in 2010, we received approval from the Governor of Kyoto Prefecture for our management innovation related to the promotion of business activities, and in 2011, we were also certified as a "New Partnership Project" by the Ministry of Economy, Trade and Industry. Our company is constantly striving to respond to the needs of society with new ideas, free from conventional concepts.