Resolve issues with the spring mechanism that clamps tools in machining centers and similar equipment.
The UniClamp is a wireless spindle clamping force measurement device. By setting the main unit in the tool magazine and attaching it to the spindle using ATC, you can easily check the clamping force (gripping force) of BT and HSK spindle machines wirelessly. It significantly contributes to reducing unexpected failures through planned maintenance, improving productivity, and enhancing quality by reducing variations in machining accuracy. The compatible shank is BT20. Please feel free to consult our sales team.
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basic information
Improvement of Safety It is safe because the display can be checked via wireless communication. There is no need for dangerous work inside the machining center. Reduction of Maintenance Man-Hours The work time is only 5 minutes. This also helps prevent chronic delays in regular maintenance caused by the hassle of measurement. Selectable Display Modes The display data on the remote console can be chosen from data display, graph display, and recorded data display. <Data Display> The clamping force of the spindle is displayed in real-time numerically via wireless communication. Measurement values, units, battery level, reception status, date and time, etc., can be easily understood at a glance. <Graph Display> Changes in clamping force can be visually captured through graph display. <Recorded Data Display> The latest data is displayed. Up to 4 data points can be checked on one screen. Past data can be accessed through key operations. Up to 20,000 data records can be stored, including recording counts, recording dates and times, measurement values, and units. Easy Data Transfer to PC With a USB interface, the recorded data from the Uni-Clamp can be transferred to a computer. Since it is in CSV format, it can be easily handled with commercially available software like Excel.
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Delivery Time
P4
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Applications/Examples of results
Tools for machining centers and various production equipment.
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Company information
Unipulse Corporation is a sensor manufacturer. We develop a wide range of products using various technologies, including digital indicators for optimal load application in press-fitting and crimping, capacitive non-contact displacement meters, spindle clamping force measuring devices, small-diameter tool gripping force gauges, and rotating torque meters. In particular, the UTM series of rotating torque meters has become the standard for shaft-type torque measurement and is used in many development and manufacturing sites. In recent years, we have internalized the production of strain gauges and are manufacturing load cells and multi-force gauges in-house. Our subsidiary, Robotech, develops and sells products such as Uniservo (electric torque actuators) and Moonlifter (electric balancers). Notably, the electric balancer, which constantly detects force and position using load sensors and servo motors, allows for the movement of heavy objects with the sensitivity of human hands. We have received much positive feedback due to its unprecedented ease of use. Moving forward, the Unipulse Group will continue to prioritize research and development, delivering products that are first in Japan and the world.