Non-heat metal crack repair! We repair cracks that occur in metal equipment without applying any heat at all. A repair method that does not cause thermal distortion.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve thermal curing, it does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is an integrated system repair using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → It does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since it does not use fire, there is no impact on the operating rate of other equipment or the environment. For more details, please contact us or download the catalog.
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basic information
【Lineup】 ○S Bolt →Ensures airtightness and removes cracks →Well-thought-out screw structure achieves the pulling force of the base material ○T Bolt →Prevents MS reinforcement plate from pulling out and patch repairs →Unique tapered section improves airtightness and prevents loosening ○MS Reinforcement Plate →Reinforces and restores repair areas →Suppresses the force that tries to expand cracks and strongly reinforces the base material ○MS Bolt Hole Repair Insert →Female screw part for reinforcing damaged bolt holes ●For more details, please contact us or download the catalog.
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes - Intercooler - Bracket <Steelmaking and Iron & Steel Related Achievements> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes - Platen die plate If you have any other questions, please feel free to contact us.
Detailed information
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The efforts of the MS method in problem-solving. In addressing technical issues and cost-related problems in equipment maintenance, the MS method ensures stable quality through mechanical techniques and processing with jigs.
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Examples of MS Method Repairs (1) Combination of metal stitching and reinforcement plates (2) Installation of reinforcement plates only (3) Possible examples of corner repairs (4) Patch repairs (5) Repairs of broken areas (6) Construction of arcs and corners
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Damaged Bolt Hole Repair Insert "MS Insert" The "MS Insert" is a female thread part designed to repair damaged bolt holes. An insert utilizing a special structure on the outer diameter thread is embedded into the bolt hole area for restoration. It is difficult to pull out and does not impose a load on the base material, making it suitable for installation in areas constantly exposed to vibrations or at the ends. Compared to traditional products such as spring-type coils and self-tapping items, it improves precision and demonstrates groundbreaking effects in terms of durability. For more details, you can download the information below.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.