Case Studies of Solutions Using Automatic Polishing Machines for Mirror Polishing, Cleaning, and Deburring of Cylinder Inner Surfaces
With the blasting device, mirror polishing, cleaning, hard film removal, and inner groove burr removal of the cylindrical inner surface can be done easily and in a short time! Demo units available; customization options such as automatic polishing are also available.
Attention those struggling with internal surface polishing of cylinders! Using a blower blast combined with suction, it is possible to easily polish the interior surface! We can finish internal surface processing, burrs, and precision in a short time! ~ A groundbreaking solution that also holds new possibilities for hard film removal and internal groove burr removal ~ By reviewing the processing steps, it is possible to increase production efficiency! We will find and propose conditions that meet your requirements. ◆ Our headquarters factory in Saitama Prefecture is equipped with blasting machines and polishing machines, so on-site testing is also possible. ◆ The polishing materials are domestically produced, and we conduct quality control. ◆ We accept samples and test processing at any time. Since it uses a suction method, there is no attenuation of wind speed, and uniform negative pressure is applied throughout the entire length of the pipe, allowing for uniform polishing from entrance to exit. It can serve as an alternative to high-pressure washing and chemical cleaning, and there is no dust generation, which is a problem with injection-type blasting. By combining with various polishing media, it is possible to achieve both rough and high-precision surfaces.
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basic information
Case 1: Inquiry about blasting treatment Workpiece: Inner surface of a semi-circular workpiece Considering dust and installation space, we propose a negative pressure suction method → Achieving reductions in work environment and running costs We will always consider multiple methods and provide the optimal solution for our customers. Case 2: Inquiry about polishing Workpiece: Ceramic parts Since the polishing method has not been determined, we tested film polishing, blasting, and dry barrel methods → Compared costs with automated finishing and decided on the barrel method Our strength lies in the ability to test multiple polishing methods in a one-stop manner. Polishing equipment can be customized not only as standard machines but also as dedicated machines tailored to customer needs. ◆ Modifications within the cabinet ・Barrel type, turntable type, X-Y axis type, robot type ・Multi-nozzle turntable type, multi-nozzle indexing type ・Suction nozzle type ◆ Modifications for workpiece loading methods ・Loading workpieces from the top, sliding workpieces into a shutter-type door ・Through-type loading for long workpieces, rotary-type loading ◆ Modifications to cabinet shape ・Large cabinets, connected types, turntable types ・Two-sided opening and closing door type
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P5
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Company information
★★On July 1, 2021, we renewed our product site★★ https://fujistar.com/ Since our founding in 1930, we have been a comprehensive abrasive manufacturer, providing a wide range of abrasive materials such as abrasive cloth, paper, film, non-woven fabric, and grinding wheels to various industries. We also develop, design, and sell various grinding equipment, including blasting machines, in-house. Regarding the automation of grinding, we propose solutions to address our customers' challenges, from selecting abrasive materials to designing and developing grinding equipment. Additionally, leveraging our manufacturing know-how in abrasives, we are also focusing on product development beyond abrasives and actively engaging in OEM products and joint development. As a comprehensive abrasive manufacturer, we provide the optimal grinding methods to solve our customers' challenges.