It is a driver with very high repeatability and stability in torque values due to the current control method.
Both right-hand and left-hand screws can be tightened and loosened. The controller can be connected to a computer via USB, allowing for the setting and confirmation of various parameters from the computer. - Torque conversion is possible with a button (7 types) - Normal rotation speed and tightening rotation speed can be set (e.g., Normal: 2,000rpm, Tightening: 700rpm, etc.) - Standard equipped with IO input and output terminals - Improved productivity through reduced setup time - Various customizations are possible Process 1: Set the rotation angle and perform screw tightening for the specified angle. Process 2: Perform torque tightening for the remaining few rotations at the recommended rotation speed. Benefits By separating the processes, Process 1 can be set to the maximum rotation speed [2,000rpm] and Process 2 to the [recommended rotation speed], allowing for stable torque tightening. The rotation angle can be set in 10-degree increments from 0 to 18,000 degrees, making it suitable for long screws. Example: M2 × Pitch 0.4 × Length 20mm → 20 / 0.4 × 360 = 18,000 degrees If the seating occurs before the set angle in Process 1, an error can be detected. By detecting the error, it is possible to prevent screw selection mistakes.
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basic information
The screw tightening process exists, but since it is being tightened with an air driver, it is not possible to manage the specified torque. In an environment where multiple models flow through the line in one process, several drivers are prepared for the work. However, this product allows for the setting of seven types of torque in advance on the controller, enabling torque control with just one driver and a single switch for switching. Originally, there is a torque check process as a subsequent step to this manual work, but by using this product, this process can be eliminated, leading to an expected increase in production numbers. Additionally, since the exchange of these signals can be managed on the line (PLC), it is possible to identify where malfunctions frequently occur, such as issues with molds, providing the advantage of being able to manage the product. Typically, multiple drivers are used in one process, but when using our controller and driver, torque control can be achieved with seven types in one process, thus requiring only one driver. Furthermore, when switching the line, if a signal is set from the PLC side, it will switch to the specified torque, preventing the operator from making mistakes in tightening torque.
Price range
P3
Delivery Time
Applications/Examples of results
Examples of companies using our services include automotive parts manufacturers, office equipment manufacturers, and home appliance manufacturers, among others. - Companies that want to omit the torque check process - Companies facing challenges with regulated torque management - Companies that want to reduce the number of drivers per operator - Companies looking for drivers that provide gentle torque control for their products
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Company information
Our company is a group of engineers supporting manufacturing and software development from Kyushu to Kansai. Approximately 200 employee engineers are engaged in various genres of development and design to contribute to solving our customers' challenges. We receive various requests daily from manufacturing and software development companies in western Japan. These range from requests for dispatching designers to supplement design manpower due to increased design volume, to requests for dispatching design specialists for expansion into new fields, providing concepts and ideas for improving yield and reducing defects in production departments, proposing the introduction of inspection, processing, and assembly equipment that makes this possible, and supplying high-quality, low-cost components. As professionals in technical outsourcing, we prioritize our customers' profits and aim to be a strategic partner that can address development, design, production technology, and IT needs all in one company. By leveraging our in-house design know-how and our network of manufacturing partners nationwide, we will continue to strengthen our responsiveness to provide a wider range of solutions to contribute to our customers' profits.