Ball-type heat exchanger automatic cleaning device "XAC" for manufacturing industry and semiconductor manufacturers.
Can be installed in a small space. Automatic cleaning of the heat exchanger without stopping the production line.
The ball-type heat exchanger automatic cleaning device "XAC" is a device that automatically cleans shell-and-tube heat exchangers. Regular tube cleaning can prevent the adhesion of dirt almost permanently, eliminating the need to stop the production line. Additionally, it improves work efficiency and contributes to reduced fuel consumption. It mitigates the risk of localized corrosion caused by dirt accumulation, achieving an eco-friendly and low-cost manufacturing environment. 【Features】 ○ Automatically cleans the tubes of shell-and-tube heat exchangers on a regular basis ○ Prevents dirt adhesion in advance ○ No need for cleaning with brushes or chemicals ○ No impact on the heat exchanger even in the unlikely event of a malfunction For more details, please contact us.
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**Introduction of Installation Cases** ○ In the case of Comprehensive Material Manufacturer Company F – Refrigeration Unit for Clean Rooms – In August 2007, Company F introduced "XAC" for their turbo refrigeration units used in clean rooms. Since the installation in 2007, the production heat load has significantly increased, but the power consumption has hardly risen. If the same amount of heat had been produced as in the year before installation, the efficiency in 2007 would have resulted in a reduction of 6.69 million yen compared to 2006, and the efficiency in 2008 would have led to a reduction of 9.23 million yen compared to 2006, thus significantly cutting electricity costs. Additionally, the chemical cleaning that was previously performed every three years has become unnecessary, resulting in a complete reduction of cleaning costs. Furthermore, due to the improvement in efficiency, the operating hours of the refrigeration unit have significantly decreased, leading to a 26% reduction in the amount of makeup water and the usage of water treatment agents across six units (compared to the year before installation). ● For more details, please contact us.
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The costs of electricity and gas for air conditioning have become a significant issue that cannot be ignored. No matter how efficient a refrigeration unit is, if the heat exchanger is dirty, its performance can be halved. Even with regular brush cleaning, it may remain dirty for most of the operating period, leading to increased maintenance costs. For those who have not encountered a method to "keep the heat exchanger clean," I hope to introduce a way to maintain the heat exchanger in a clean state without incurring high costs for water treatment, without needing to perform brush cleaning once a year, or chemical cleaning every few years.