[Case Study] Restoration and regeneration of worn parts of equipment and machinery through on-site construction.
Craftsmanship! We restore and regenerate worn parts of equipment and machinery through on-site construction.
There were many punching defects from the press machine (sheet-fed) that punches printed flat plates (cardboard) into the shape of boxes. The cause was uneven wear on the upper plate used to set the punching die, which requires adjustment with spacers during setup. Additionally, replacing the upper plate necessitates disassembling and reassembling the entire press machine. 1. The process of setting the punching die takes too much time and effort. 2. Even with spacers inserted and time taken for adjustments, localized wear occurs, resulting in punching defects. 3. Replacing the upper plate requires disassembly and reassembly work, making it more costly than purchasing a new press.
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basic information
We proposed using low-temperature welding technology, which allows for on-site construction and enables buildup repair and regeneration without affecting the press machine body with heat, achieving mechanical strength comparable to that of new equipment. Additionally, experienced and skilled workers will finish the work with precise dimensional accuracy. 1. On-site construction is possible without bringing in large equipment, machines, or tools (only repair materials and a grinder). 2. Low-temperature welding (chemical treatment) is performed at approximately 50°C to 80°C, preventing thermal deformation and residual stress on the press machine body. 3. Construction is carried out without extensive disassembly or assembly of the press machine. 4. Finishing requires precise dimensional accuracy, so it will be performed by skilled workers from repair specialists with extensive experience.
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Company information
In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.