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  5. Ceramics
  6. Ceramics with fine pores suitable for electrodes used in electrical discharge machining.

Ceramics with fine pores suitable for electrodes used in electrical discharge machining.

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last updated:Nov 11, 2020

パイロットコーポレーション
パイロットコーポレーション
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Corresponding to the requested hole diameter for the electrode used in the discharge machining.

The fine-pore ceramic material manufactured by extrusion molding can be precisely processed to create high-precision guides with a high aspect ratio (up to several hundred times), enabling linear processing accuracy with the discharge gap. By attaching metal or resin housings, you can design custom electrode guides tailored to your discharge machining equipment. The hole diameter can be as small as Φ0.02 (with a precision of ±1μm), and we can accommodate orders starting from just a few pieces, so please feel free to consult us. For more details, please contact us or download the catalog.

    Processing ContractCeramics
pilot.JPG

Ceramics with fine pores suitable for electrodes used in electrical discharge machining.

pilot.JPG
pilot.JPG IMG_0073.JPG
  • Related Link - http://www.pilot.co.jp/ceramics/index.html
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basic information

【Material】: Zirconia 【Features】: Hole diameter accuracy guaranteed up to ±1μm. Various attachments can be easily set using press-fitting technology. 【Dimensions】: Outer diameter Φ2.5, hole diameter: Φ0.02~ 【Fields】: Various processing for automotive parts, semiconductor parts, turbine-related components, etc. 【Supported Quantity】: From a few pieces to small lots (approximately 50 pieces), mass production is also possible.

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Applications/Examples of results

Material: Zirconia Field: Various processing of automotive parts, semiconductor parts, turbine-related components, etc.

Detailed information

  • IMG_0073.JPG

    Various Ceramic Guides

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Fine Ceramics [Product Catalog]

Fine Ceramics [Product Catalog]

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Notice of Participation in the Ceramics Product Exhibition - "10th High-Performance Ceramics Exhibition (CERAMIC JAPAN) [Osaka]" from May 14 (Wednesday) to May 16 (Friday), 2025.

  • Seminar・Event

This time, Pilot Corporation will be exhibiting at the "10th Advanced Ceramics Exhibition [Osaka]" held at Intex Osaka. We will manufacture precision ceramics rods and pipes with an outer diameter of φ3.0 or less and an inner diameter of φ0.02 based on customer drawings, using the extrusion molding technology developed with our sharp cores. The materials will be high-purity alumina, zirconia, and aluminum nitride. We will display a large number of actual samples in various sizes and shapes. We look forward to welcoming you with a complete setup, and we kindly ask for your visit.

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パイロットコーポレーション

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PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.

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