Automation of the transfer sections of lines separated by each process.
When shipping products at the paper manufacturing company, there were the following issues between the winder (the device that rolls paper from the paper machine onto a paper tube) and the packaging device (commonly known as the one-pack packaging machine): - The products were being transported about 30 meters with a team of four people (using a forklift) to the one-pack packaging machine. - Along the way, there were weighing devices and temporary stockers, which added the effort of unloading and loading.
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By automating, we aim to reduce labor costs and improve work efficiency. - Install a slat conveyor (note) from the winder to the weighing machine. - Install a stopper and a kick-out device at the weighing machine. - Products transported to the stocker can be conveyed directly to the one-pack packaging machine via a trolley conveyor without transfer. - Due to space constraints, straight paths are not feasible; therefore, stoppers and cylinders are installed at points where the direction changes and at transfer points to prevent product drops. (Note) Slat conveyor: A system equipped with chains at both ends for rotation, to which metal or wooden plates (commonly known as slats) are attached for direct transportation. It is suitable for transporting heavy items.
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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.