Improving the productivity of the powder bagging process - Achieving rational handling of powders!
○Existing Equipment In the bagging process during shipping (conveyor line), powder products are lifted to about 4 meters in height via a flexible screw conveyor from the receiving hopper, and then transported directly below (for bagging and sorting). The transported products are sorted and bagged by operators and shipped as finished products. ○Points of Concern - Damage to the spring, which is critical for transportation - Slow transportation speed due to the structure that relies on the spring for lifting - Maintenance is challenging due to the structural design - Issues such as "bridging" and "rat holes" frequently occur in the receiving hopper, and although a vibrator was installed, its effectiveness was low.
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Proposal to change from a spring-type system to a suction-based transport system Point 1: Reduction of maintenance Point 2: Increase in production volume due to improved transport speed Point 3: Hygienic assurance due to suction-based transport Point 4: Regularly blowing a small amount of air into areas prone to clogging to eliminate bridges and rat holes. ○ Verification items before adoption - Can the product (powder) be transported to a height of 4 meters? - Since it has a structure that sends in secondary air while suctioning, will unnecessary air mix with the packaged product, ensuring the specified amount of powder is properly filled? - Verification of the optimal location for installing the air vibrator We will hold your product and select and test the appropriate model according to your required production volume. We will also consider measures based on the conditions of your factory (humidity and temperature). - Vacuum conveyor - Aeration hopper We proposed changes and improvements to a complex system using these components.
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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.