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  6. [Case Study] Emergency Response to Motor Failure - Contributing to Shortening Repair Time

[Case Study] Emergency Response to Motor Failure - Contributing to Shortening Repair Time

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last updated:Sep 16, 2025

蒲田工業
蒲田工業
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Emergency response to motor failure - contributing to the reduction of repair time.

It was discovered that the hydraulic motor for the screw drive had seized and failed. We urgently switched to manual operation, but the keys of other equipment linked to the motor were also damaged. Since it would result in significant losses if the construction period was not completed within two weeks, I was asked to consider ways to meet the deadline. Issues: 1. The failed motor is a special specification item, and there are no spare parts; producing a new one will take a month and a half. 2. Equivalent parts from other manufacturers cannot be installed due to size incompatibility. 3. The cause of the motor seizure must be investigated. 4. Repairs to the shafts of related equipment are also necessary. 5. There is only a two-week construction period.

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HB-17 (09.5月 モータ故障.jpg

[Case Study] Emergency Response to Motor Failure - Contributing to Shortening Repair Time

HB-17 (09.5月 モータ故障.jpg
HB-17 (09.5月 モータ故障.jpg
  • Related Link - http://www.kamata.co.jp/html/solution/2009/05/new_…

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First, we will secure the motor and simultaneously take all possible measures to arrange for repair work, while confirming and adjusting the progress with each company. Points: 1. Send the broken motor to the manufacturer via express delivery and request the identification of the cause of the failure and arrangements for repair. (*It was determined that the failure was due to insufficient lubrication.) 2. Check the inventory of hydraulic motors with the manufacturer and all nationwide distributors. Also, verify if there are compatible alternatives from the manufacturer that can be installed. 3. Request the contractor performing this work to repair the equipment's shaft. The repair and trial operation will be conducted at the factory, ensuring it is ready for installation.

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[Case Study] Emergency Response to Motor Failure - Contributing to Shortening Repair Time

[Case Study] Emergency Response to Motor Failure - Contributing to Shortening Repair Time

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蒲田工業

蒲田工業

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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.

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