[Case Study] Installation of Partition Air Shower - Measures Against Contamination and Insect Prevention
Partition installation and air showers, etc. - Total measures against foreign matter contamination and pest control!
At a confectionery manufacturer, there were concerns about dust from packaging materials contaminating the products due to the mixing of the filling line and packaging area. At the same time, they hoped for comprehensive improvements, including measures to prevent foreign objects brought in by workers and pest control. Issues and Points: 1. To prevent dust from packaging materials from contaminating the products, we want to enclose the filling line. 2. There is a possibility that workers may bring in foreign objects such as dirt and dust on their shoes. 3. We want to prevent the intrusion of insects and dust from the factory entrance (1st and 2nd floors) and the elevator used for material delivery. 4. Since production cannot be stopped, we would like to address this within a short construction period (3 days).
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If we only enclose the filling line with a cover, the layout will hinder the movement of workers, so we propose the installation of partitions. We also suggested measures for pest and dust prevention in the factory, such as installing an air shower and shoe sole cleaning mats like the Daisem mat at the entrance to the factory. Points: 1. Separate the filling line and packaging line with a partition. 22m × height 4m. 2. Use a combination of glass, insulated panels, and transparent vinyl to reduce material costs. 3. Install a custom-made air shower tailored to the space at the factory entrances (1st and 2nd floors). 4. Install the shoe sole cleaning mat "Daisem mat" inside the air shower on the 2nd floor. 5. Install a self-closing slit curtain (pest control color) in front of the accordion curtain for the material delivery elevator. 6. Cover the storage area with tent fabric to prevent dust, avoid material collapse, and improve aesthetic appeal.
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